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Home >> Ford >> 2007 >> Freestar SEL >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Gauges & Instrument Panels >> Instrument Cluster System >> Diagnostic Tests >> Instrument Cluster >> Inspection and Verification >> Notes

Inspection and Verification: Notes

  1. Verify the customer concern.
  2. Visually inspect the following for obvious signs of mechanical or electrical damage.
    VISUAL INSPECTION CHART

    Mechanical Electrical
    • Engine oil level
    • Oil pressure gauge
    • Coolant temperature gauge
    • Fuel tank
    • Engine coolant level
    • Tire pressure
    • Washer fluid level
    • Brake fluid level
    • Accessory drive belt
    • Smart junction box (SJB) fuse(s):
      • 8 (10A)
      • 19 (5A)
    • Circuitry
  3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  4. NOTE: Make sure to use the latest scan tool software release.
  5. If the cause is not visually evident, connect the scan tool to the data link connector (DLC).
  6. NOTE: The vehicle communication module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM.
  7. If the scan tool does not communicate with the VCM:
    • Check the VCM connection to the vehicle.
    • Check the scan tool connection to the VCM.
    • Refer to MODULE COMMUNICATIONS NETWORK article, No Power To The Scan Tool, to diagnose no communication with the scan tool.
  8. If the scan tool does not communicate with the vehicle:
    • Verify the ignition key is in the ON position.
    • Verify the scan tool operation with a known good vehicle.
    • Refer to MODULE COMMUNICATIONS NETWORK article to diagnose no response from the powertrain control module (PCM).
  9. Carry out the network test:
    • If the scan tool responds with no communication for one or more modules, refer to MODULE COMMUNICATIONS NETWORK article.
    • If the network test passes, retrieve and record the continuous memory DTCs.
  10. Clear the continuous DTCs and carry out the self-test diagnostics for the SJB, RCM and PCM.
  11. If the DTCs retrieved are related to the concern, go to the Instrument Cluster Diagnostic Trouble Code (DTC) Index, the Smart Junction Box (SJB) Diagnostic Trouble Code (DTC) Index, the Restraints Control Module (RCM) Diagnostic Trouble Code (DTC) Index, or the Powertrain Control Module (PCM) Diagnostic Trouble Code (DTC) Index.
  12. If no DTCs related to the concern are retrieved, go to Symptom Chart .
INSTRUMENT CLUSTER DIAGNOSTIC TROUBLE CODE (DTC) INDEX

DTC Description Action
B1202 Fuel Sender Circuit Open Go to Pinpoint Test B .
B1204 Fuel Sender Circuit Short to Ground Go to Pinpoint Test B .
B1205 EIC Switch 1 Assembly Circuit Failure INSTALL a new instrument cluster. REFER to Instrument Cluster . TEST the system for normal operation.
B1342 ECU is Faulted INSTALL a new instrument cluster. REFER to Instrument Cluster . TEST the system for normal operation.
B2143 NVM Memory Failure INSTALL a new instrument cluster. REFER to Instrument Cluster . TEST the system for normal operation.
C1093 Traction Control Disable Switch Circuit Failure REFER to VEHICLE DYNAMIC SYSTEMS article.
U1051 SCP (J1850) Invalid or Missing Data for Brakes REPAIR all other DTCs first. CLEAR the continuous DTCs and CARRY OUT the self-test diagnostics for the instrument cluster. If the DTC is still present, go to Pinpoint Test K .
U1135 SCP (J1850) Invalid or Missing Data for Ignition Switch/Starter REPAIR all other DTCs first. CLEAR the continuous DTCs and CARRY OUT the self-test diagnostics for the instrument cluster. If the DTC is still present, go to Pinpoint Test Y .
U1900 CAN Communication Bus Fault - Receive Error REFER to MODULE COMMUNICATIONS NETWORK article.
U2023 Fault Received from External Mode RETRIEVE the ABS module and the PCM DTCs.
If ABS module DTCs are present, go to MULTIFUNCTION ELECTRONIC MODULES article.
If no ABS module DTCs are present, REPAIR all other DTCs first. CLEAR the continuous DTCs and CARRY OUT the self-test diagnostics for the instrument cluster. If the DTC is still present, INSTALL a new ABS module. REFER to VEHICLE DYNAMIC SYSTEMS article.
If PCM DTCs are present, REFER to the Introduction - Gasoline Engines article.
If no PCM DTCs are present, REPAIR all other DTCs first. CLEAR the continuous DTCs and CARRY OUT the self-test diagnostics for the instrument cluster. If the DTC is still present, INSTALL a new PCM. REFER to ELECTRONIC ENGINE CONTROLS article.
U2050 (This will only occur if the cluster is reflashed in the field/service and the attempt to do so has failed). No Application Present REFLASH the instrument cluster. If the DTC occurs after a software reflash, REFLASH the instrument cluster again.
If the DTC reappears after each attempt to reflash, INSTALL a new instrument cluster. REFER to REMOVAL AND INSTALLATION . The odometer needs to be updated to reflect that of the one that was removed. This can only be done at an authorized instrument cluster service center (not by reflashing).
All other DTCs - REFER to MULTIFUNCTION ELECTRONIC MODULES article.
SMART JUNCTION BOX (SJB) DIAGNOSTIC TROUBLE CODE (DTC) INDEX

DTC Description Action
B1201 Fuel Sender Circuit Failure Go to Pinpoint Test B .
B1202 Fuel Sender Circuit Open Go to Pinpoint Test B .
B1482 Wiper Washer Fluid Level Sensor Circuit Short to Ground Go to Pinpoint Test N .
B2479 Brake Park Switch Circuit Short to Ground Go to Pinpoint Test K .
C1189 Brake Fluid Level Sensor Input Short Circuit to Ground Go to Pinpoint Test K .
All other DTCs - REFER to MULTIFUNCTION ELECTRONIC MODULES article.
POWERTRAIN CONTROL MODULE (PCM) DIAGNOSTIC TROUBLE CODE (DTC) INDEX

DTC Description Action
P0457 Evaporative Emission System Leak Detected (Fuel Cap Loose/Off) Go to Pinpoint Test Q .
All other DTCs - REFER to the Introduction - Gasoline Engines article.
RESTRAINTS CONTROL MODULE (RCM) DIAGNOSTIC TROUBLE CODE (DTC) INDEX

DTC Description Action
B1869 Lamp Air Bag Warning Indicator Circuit Open Go to Pinpoint Test V .
B1870 Lamp Air Bag Warning Indicator Circuit Short To Battery Go to Pinpoint Test V .
All other DTCs - REFER to SUPPLEMENTAL RESTRAINT SYSTEM article.