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Home >> Ford >> 2007 >> Edge SEL Plus, FWD >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> Engine Controls - Pinpoint Test JE: Integrated Ignition Coil Pack A, B, Or C Failure Through Pinpoint Test Kn: Variable Speed Electric Cooling Fan - (Except Diesel & Hybrid) >> PINPOINT TEST KG: Fuel Injector >> Test Procedure

Test Procedure

  1. KG1 DTCS P0201 THROUGH P0210 OR SYMPTOMS WITHOUT DTCS: CHECK THE VPWR CIRCUIT FOR AN OPEN IN THE HARNESS 
    NOTE: Disconnect the suspect fuel injector harness connector. Only the suspect injector needs to be diagnosed.
    NOTE: On some vehicles, the injector voltage is only present when the fuel pump relay is energized. Measure the injector voltage within 2 seconds of the key ON.
    • Key in OFF position.
    • INJ connector disconnected.
    • Key ON, engine OFF.
    • Measure the voltage between:
      ( + ) INJ Connector, Harness Side ( - )
      VPWR Ground
    • Is the voltage greater than 10 V? 
    Yes No
    GO to  KG2. REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test.
  2. KG2 CHECK THE INJ CIRCUIT FOR AN OPEN IN THE HARNESS 
    • Key in OFF position.
    • PCM connector disconnected.
    • Measure the resistance between:
      ( + ) PCM Connector, Harness Side ( - ) INJ Connector, Harness Side
      Suspect INJ INJ
    • Is the resistance less than 5 ohms? 
    Yes No
    GO to  KG3. REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test.
  3. KG3 CHECK THE INJ CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS 
    • Measure the resistance between:
      ( + ) INJ Connector, Harness Side ( - )
      INJ Ground
    • Is the resistance greater than 10K ohms? 
    Yes No
    GO to  KG4. REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test.
  4. KG4 CHECK THE INJ CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS 
    • Key ON, engine OFF.
    • Measure the voltage between:
      ( + ) INJ Connector, Harness Side ( - )
      INJ Ground
    • Is any voltage present? 
    Yes No
    REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. GO to  KG5.
  5. KG5 CHECK THE RESISTANCE OF THE FUEL INJECTOR 
    • Key in OFF position.
    • Measure the resistance between:
      ( + ) INJ Connector, Component Side ( - ) INJ Connector, Component Side
      VPWR INJ
    • Is the resistance between 11 - 18 ohms? 
    Yes No
    GO to  KG6. INSTALL a new fuel injector. REFER to the appropriate FUEL CHARGING AND CONTROLS article. RESET the keep alive memory (KAM). REFER toRESETTING THE KEEP ALIVE MEMORY (KAM) . REPEAT the self-test.
  6. KG6 CHECK THE FUNCTIONALITY OF THE INJ CIRCUIT 
    • PCM connector connected.
    • Key ON, engine OFF.
    • Connect a non-powered test lamp between:
      ( + ) INJ Connector, Harness Side ( - ) INJ Connector, Harness Side
      VPWR INJ
    • Key ON, engine running.
    • Is the test lamp blinking? 
    Yes No
    GO to  KG7. GO to  KG8.
  7. KG7 CARRY OUT A THOROUGH WIGGLE TEST ON THE FUEL INJECTOR HARNESS 
    • Key in OFF position.
    • INJ connector connected.
    • Key ON, engine running.
    • Engine at normal operating temperature.
    • Access the PCM and monitor the INJ_F PID.
    • Wiggle, shake, and bend small sections of the wiring harness while working from the fuel injector to the PCM.
    • Are any injector values fluctuating in and out of range? 
    Yes No
    ISOLATE the concern and REPAIR as necessary.
    CLEAR the DTCs. REPEAT the self-test.
    Unable to duplicate or identify the concern at this time.
    refer to PINPOINT TEST Z .
  8. KG8 CHECK FOR CORRECT PCM OPERATION 
    • Disconnect all the PCM connectors.
    • Visually inspect for:
      • pushed out pins
      • corrosion
    • Connect all the PCM connectors and make sure they seat correctly.
    • Carry out the PCM self-test and verify the concern is still present.
    • Is the concern still present? 
    Yes No
    INSTALL a new PCM. REFER to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) . The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.