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Home >> Ford >> 2007 >> Edge SE, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 791 (Engine - 6.0L Diesel -- F250-F550 Super Duty 6.0L (99P F450/550)) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Valve Stem Seal
G03887610Courtesy of FORD MOTOR CO.
  1. Install the valve stem seal.
    2. Fig 2: Identifying Valve
    G03887609Courtesy of FORD MOTOR CO.
  2. Install the valve.
    3. Fig 3: Locating Valve Spring
    G03887608Courtesy of FORD MOTOR CO.
  3. Install the valve spring.
    4. Fig 4: Locating Valve Spring Rotator
    G03887607Courtesy of FORD MOTOR CO.
  4. Install the valve spring rotator.
    5. Fig 5: Valve Spring Retainer Key
    GF0005839Courtesy of FORD MOTOR CO.
  5. Install the valve spring retainer keys.
    • Install the Valve Spring Compressor.
    • Install the valve spring retainer keys.
    6. Fig 6: Identifying Valve Spring Compressor
    G03887605Courtesy of FORD MOTOR CO.
  6. Remove the valve spring compressor.
    7. Fig 7: Locating Gasket
    G04519005Courtesy of FORD MOTOR CO.
  7. Install the press-in-place gasket.
    • Install new dowels in the cylinder head and install the gasket.
    8. Fig 8: Identifying Rocker Arm Carrier Bolts
    GF0005824Courtesy of FORD MOTOR CO.
    NOTE: Left cylinder head shown, right cylinder head similar.
  8. Install the rocker arm carrier and the bolts.
    • Tighten to 62 Nm (46 lb-ft).
    9. Fig 9: Left Exhaust Manifold Torque Sequence
    GF0005755Courtesy of FORD MOTOR CO.
    NOTE: When installing the exhaust manifolds, only use prevailing torque hex flange bolts with an interference fit.
    NOTE: Start installing the bolts with the second bolt from the rear on the top. The hole diameter is smaller, therefore allowing alignment of the retaining bolts.
    NOTE: Apply anti-seize lubricant to the bolt threads prior to installing the bolts.
  9. Position the LH manifold and install the bolts in the sequence shown.
    • Tighten to 38 Nm (28 lb-ft).
    10. Fig 10: Right Exhaust Manifold Torque Sequence
    GF0005757Courtesy of FORD MOTOR CO.
    NOTE: When installing the exhaust manifolds, only use prevailing torque hex flange bolts with an interference fit.
    NOTE: Start installing the bolts with the second bolt from the rear on the top. The hole diameter is smaller, therefore allowing alignment of the retaining bolts.
    NOTE: Apply anti-seize lubricant to the bolt threads prior to installing the bolts.
  10. Position the RH manifold and install the bolts in the sequence shown.
    • Tighten to 38 Nm (28 lb-ft).
  11. Install the lifting bracket on the cylinder head.
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