Test Procedure
- KG1 DTCS P0201 THROUGH P0210 OR SYMPTOMS WITHOUT DTCS: CHECK THE VPWR CIRCUIT FOR AN OPEN IN THE HARNESS NOTE: Disconnect the suspect fuel injector harness connector. Only the suspect injector needs to be diagnosed.NOTE: On some vehicles, the injector voltage is only present when the fuel pump relay is energized. Measure the injector voltage within 2 seconds of the key ON.
- Key in OFF position.
- INJ connector disconnected.
- Key ON, engine OFF.
- Measure the voltage between:
( + ) INJ Connector, Harness Side ( - ) VPWR Ground - Is the voltage greater than 10 V?
Yes No GO to KG2. REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. - KG2 CHECK THE INJ CIRCUIT FOR AN OPEN IN THE HARNESS
- Key in OFF position.
- PCM connector disconnected.
- Measure the resistance between:
( + ) PCM Connector, Harness Side ( - ) INJ Connector, Harness Side Suspect INJ INJ - Is the resistance less than 5 ohms?
Yes No GO to KG3. REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. - KG3 CHECK THE INJ CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS
- Measure the resistance between:
( + ) INJ Connector, Harness Side ( - ) INJ Ground - Is the resistance greater than 10K ohms?
Yes No GO to KG4. REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. - Measure the resistance between:
- KG4 CHECK THE INJ CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS
- Key ON, engine OFF.
- Measure the voltage between:
( + ) INJ Connector, Harness Side ( - ) INJ Ground - Is any voltage present?
Yes No REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. GO to KG5. - KG5 CHECK THE RESISTANCE OF THE FUEL INJECTOR
- Key in OFF position.
- Measure the resistance between:
( + ) INJ Connector, Component Side ( - ) INJ Connector, Component Side VPWR INJ - Is the resistance between 11 - 18 ohms?
Yes No GO to KG6. INSTALL a new fuel injector. REFER to the appropriate FUEL CHARGING AND CONTROLS article. RESET the keep alive memory (KAM). REFER toRESETTING THE KEEP ALIVE MEMORY (KAM) . REPEAT the self-test. - KG6 CHECK THE FUNCTIONALITY OF THE INJ CIRCUIT
- PCM connector connected.
- Key ON, engine OFF.
- Connect a non-powered test lamp between:
( + ) INJ Connector, Harness Side ( - ) INJ Connector, Harness Side VPWR INJ - Key ON, engine running.
- Is the test lamp blinking?
Yes No GO to KG7. GO to KG8. - KG7 CARRY OUT A THOROUGH WIGGLE TEST ON THE FUEL INJECTOR HARNESS
- Key in OFF position.
- INJ connector connected.
- Key ON, engine running.
- Engine at normal operating temperature.
- Access the PCM and monitor the INJ_F PID.
- Wiggle, shake, and bend small sections of the wiring harness while working from the fuel injector to the PCM.
- Are any injector values fluctuating in and out of range?
Yes No ISOLATE the concern and REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.Unable to duplicate or identify the concern at this time.
refer to PINPOINT TEST Z . - KG8 CHECK FOR CORRECT PCM OPERATION
- Disconnect all the PCM connectors.
- Visually inspect for:
- pushed out pins
- corrosion
- Connect all the PCM connectors and make sure they seat correctly.
- Carry out the PCM self-test and verify the concern is still present.
- Is the concern still present?
Yes No INSTALL a new PCM. REFER to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) . The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.