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Home >> Ford >> 2006 >> Fusion S, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 59 (Engine - 6.8L (3V) -- F250-F550 Super Duty) >> In-Vehicle Repair >> Valve Seals >> Installation

Valve Seals: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

    All valve seals 

    NOTE: Lubricate the valve seal and valve stem with clean engine oil prior to installation.
  1. Position a new valve seal onto the valve stem.
  2. Using the special tool, install the new valve seal.
    Fig 1: Installing New Valve Seal Using Special Tool
    G03920082Courtesy of FORD MOTOR CO.
  3. CAUTION: If the components are to be reinstalled, they must be installed into their original locations.
    Fig 2: Compressing Valve Spring
    G03920063Courtesy of FORD MOTOR CO.
  4. Using the special tool, install the valve spring, the valve spring retainer and the valve spring retainer keys.
  5. Relieve the air pressure from the cylinder.
  6. CAUTION: If the components are to be reinstalled, they must be installed into their original locations.
    NOTE: Lubricate the camshaft roller followers with clean engine oil prior to installation.
    Fig 3: Compressing Valve Spring With Special Tool
    G03919946Courtesy of FORD MOTOR CO.
  7. Using the special tool, compress the valve spring and install the camshaft roller follower.
  8. Cylinder No. 7 front intake valve seal 

  9. Position the camshaft bearing cap and install the 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 4: Identifying Bolts And Camshaft Bearing Cap
      G03920703Courtesy of FORD MOTOR CO.
  10. Cylinder No. 10 front intake valve seals 

  11. Position the camshaft bearing cap and install the 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 5: Identifying Bolts And Camshaft Bearing Cap
      G03920706Courtesy of FORD MOTOR CO.
  12. All valve seals 

  13. Install the spark plug. For additional information, refer to ENGINE IGNITION - 5.4L AND 6.8L (3V) .
  14. Depending on the valve being serviced, install the LH or RH valve cover. For additional information, refer to VALVE COVER - LH  or VALVE COVER - RH .