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Home >> Ford >> 2006 >> Freestar SEL >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake System Actuation >> Removal And Installation >> Brake Master Cylinder >> Removal and Installation

Removal and Installation

WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Disconnect the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Remove the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  3. Use a suitable suction device to drain the reservoir before removal.
  4. Disconnect the brake pressure switch electrical connector.
  5. Disconnect the brake fluid level switch electrical connector.
  6. NOTE: Cap the brake line and plug the master cylinder ports after disconnecting the brake line fittings.
  7. Disconnect the brake line fittings.
    • To install, tighten to 17 Nm (13 lb-ft).
  8. Remove the 2 brake master cylinder nuts.
    • To install, tighten to 25 Nm (18 lb-ft).
  9. Remove the brake master cylinder.
  10. To install, reverse the removal procedure.