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Home >> Ford >> 2006 >> Freestar Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Power Brake Actuation -- Brake Booster >> Removal And Installation >> Brake Booster >> Removal and Installation

Removal and Installation

Fig 1: Exploded View Of Brake Booster
G04660081Courtesy of FORD MOTOR CO.
  1. Remove the brake master cylinder. For additional information, refer to HYDRAULIC BRAKE ACTUATION .
  2. Disconnect the speed control and the accelerator cables from the throttle body.
    Fig 2: Locating Speed Control And Accelerator Cables
    G04660082Courtesy of FORD MOTOR CO.
  3. Disconnect the wiring harness retaining bracket from the throttle body.
  4. Remove the accelerator cable bracket nut and bolt and position the speed control and the accelerator cable bracket aside.
    • To install, tighten to 15 Nm (11 lb-ft).
      Fig 3: Locating Accelerator Cable Bracket Nut And Bolt
      G04660083Courtesy of FORD MOTOR CO.
  5. Remove the 2 bolts from the speed control actuator.
    • To install, tighten to 10 Nm (89 lb-in).
      Fig 4: Locating Speed Control Actuator Bolts
      G04660084Courtesy of FORD MOTOR CO.
  6. Disconnect the brake booster aspirator tube check valve from the brake booster.
  7. Remove the redundant self-locking clip cover and the self-locking clip from the brake pedal.
  8. Remove the brake pedal position switch, booster rod and bushing from the brake pedal.
  9. Remove the 4 brake booster nuts.
    • To install, tighten to 25 Nm (18 lb-ft).
  10. Remove the brake booster from the vehicle.
  11. To install, reverse the removal procedure.