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Home >> Ford >> 2006 >> Focus ZX5 SES, Standard >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake System Actuation >> Removal And Installation >> Brake Pedal and Bracket >> Removal and Installation

Removal and Installation

    All vehicles 

  1. Remove the 4 screws, release the fastener and position the instrument panel lower panel aside.
    • To install, tighten to 9 Nm (80 lb-in).
  2. Disconnect the hood release cable and the data link connector (DLC) from the instrument panel lower panel and remove the lower panel.
    • Loosen the hood release cable nut.
      • To install, tighten to 20 Nm (15 lb-ft).
  3. Disconnect the electrical connectors and twist to remove the following switches:
    1. Speed control deactivation switch (if equipped)
    2. Stop lamp switch
    3. Clutch position switch (if equipped)
      Fig 1: Identifying Speed Control Deactivation Switch, Stop Lamp Switch, Clutch Position Switch
      G04651661Courtesy of FORD MOTOR CO.

    4. Vehicles with manual transaxle 

  4. Remove the clutch master cylinder from the pedal bracket.
    • Remove the clip.
    • Remove the bolts.
      • To install, tighten to 9 Nm (80 lb-in).
  5. Remove the clutch master cylinder actuating rod from the clutch pedal.
    Fig 2: Locating Clutch Master Cylinder Actuating Rod From Clutch Pedal
    G04651662Courtesy of FORD MOTOR CO.

    6. All vehicles 

  6. Remove the 4 brake booster nuts.
    • To install, tighten to 23 Nm (17 lb-ft).
    7. CAUTION: Install a new brake booster actuating rod pin.
  7. Remove the brake booster actuating rod from the brake pedal.
    1. Apply the brake pedal.
    2. Disengage the tab.
    3. Remove and discard the brake booster actuating rod pin.
      Fig 3: Brake Booster Actuating Rod Pin
      G04651663Courtesy of FORD MOTOR CO.

    8. Vehicles with automatic transaxle 

  8. Remove the brake pedal retractor arm bolt.
    • Remove the air duct, if necessary.
    • To install, tighten to 50 Nm (37 lb-ft).

    9. All vehicles 

  9. Remove the brake pedal bracket.
  10. To install, reverse the removal procedure.
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