LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transmission And Clutch System - General Information >> Diagnosis And Testing >> Manual Transaxle and Clutch >> Pinpoint Tests >> Pinpoint Test G: Excessive Noise

Pinpoint Test G: Excessive Noise

  1. G1 CHECK THE TRANSAXLE NEUTRAL POSITION 
    • Start engine and run it in NEUTRAL.
    • Depress clutch pedal fully.
    • Are there noises when the clutch is operated? 

    Yes  : GO to  G2.

    No  : There is a problem with the transaxle. GO to SYMPTOM CHART  if necessary.

  2. G2 TEST THE CLUTCH PEDAL FREE TRAVEL 
    • Press the clutch down manually until resistance is felt, then release it again.
    • Measure pedal travel.
    • Is the travel within 10 mm? 

    Yes  : GO to  G3.

    No  : REFER to CLUTCH CONTROLS .

  3. G3 TEST THE CLUTCH SLAVE CYLINDER WITH RELEASE BEARING 
    • Remove the transaxle.
    • Check the clutch slave cylinder bolts.
    • Check the release bearing for wear and rust.
    • Are the bolts loose or are there signs of wear or rust? 

    Yes  : TIGHTEN the bolts or INSTALL a new clutch slave cylinder with the release bearing. TEST the system for normal operation.

    No  : GO to  G4.

  4. G4 TEST THE CLUTCH FRICTION DISK TORSION SPRINGS 
    • Check torsion springs for wear or damage.
    • Do the torsion springs have signs of wear or damage? 

    Yes  : INSTALL a new clutch disk. TEST the system for normal operation.

    No  : CHECK the crankshaft end play. REFER to ENGINE SYSTEM-GENERAL INFORMATION .

scientia non olet · About LEMON Manuals