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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> Restraints >> Air Bag, SRS >> Supplemental Inflatable Restraint System >> Removal And Installation >> Side Air Bag Module >> Removal

Side Air Bag Module: Removal

WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: Carry a live side air bag module with the air bag and tear seam pointed away from your body. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: Do not set a live side air bag module down on the cover tear seam. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: After deployment, the air bag surface can contain deposits of sodium hydroxide, a product of the gas generant combustion that is irritating to the skin. Wash your hands with soap and water afterwards.
WARNING: Never probe the connectors on the air bag module. Doing so can result in air bag deployment, which can result in personal injury.
WARNING: Side air bag modules with damaged covers must be replaced.
WARNING: Front seat back trim covers installed on seats equipped with side air bags cannot be repaired, they are to be replaced. Cleaning is permissible.
WARNING: To reduce the risk of personal injury, do not use any memory saver devices.
NOTE: If a seat equipped with a SRS component is being serviced, the SRS must be depowered.
NOTE: If a side air bag deployment took place a new seat back pad, trim cover, and side air bag module must be installed. The seat back frame should be replaced if necessary.
NOTE: When replacing the side air bag after deployment, refer to SEATING for additional information concerning the installation of a new side air bag.
NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer.
NOTE: Repair is made by installing a new part only. If the new part does not correct the condition, install the original part and carry out the diagnostic procedure again.

    All seats 

  1. Depower the system. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING  in the General Procedures portion of this article.
  2. Remove the front seat. For additional information, refer to SEATING .
    WARNING: Note the position of the wiring harness to aid installation. An incorrectly routed wiring harness could become damaged when the seat is moved. Failure to follow this instruction may result in personal injury.
  3. Detach the side air bag module electrical connector from the seat bulkhead connector.
    Fig 1: Locating Side Air Bag Module Electrical Connector
    G04655093Courtesy of FORD MOTOR CO.
  4. Three-door 

  5. Remove the backrest release lever.
    Fig 2: Locating Backrest Release Lever
    G04655094Courtesy of FORD MOTOR CO.
  6. All seats 

  7. Separate the trim cover J-clip.
    Fig 3: Locating Trim Cover J-Clip
    G04655095Courtesy of FORD MOTOR CO.
  8. Roll the trim cover and the assembly aid bag up the backrest to access the lower ends of the tensioning rods.
  9. Detach the lower ends of the tensioning rods from the foam pad.
    Fig 4: Detaching Lower Ends Of Tensioning Rods From Foam Pad
    G04655096Courtesy of FORD MOTOR CO.
  10. Roll the trim cover and the assembly aid bag up the backrest to access the upper ends of the tensioning rods.
  11. Detach the upper ends of the tensioning rods from the backrest foam pad.
    Fig 5: Detaching Upper Ends Of Tensioning Rods From Backrest Foam Pad
    G04655097Courtesy of FORD MOTOR CO.
  12. Roll the backrest trim cover and the assembly aid bag up the backrest to access the upper end of the backrest frame.
  13. Remove the hog rings.
    Fig 6: Locating Hog Rings
    G04655098Courtesy of FORD MOTOR CO.
    WARNING: Do not re-use the plastic retaining rivets. Always install new rivets. Failure to follow this warning could impair the air bag deployment and may result in personal injury.
  14. Remove and discard the side air bag module deployment chute J-clip rivet.
    Fig 7: Identifying Side Air Bag Module Deployment Chute J-Clip Rivet
    G04655099Courtesy of FORD MOTOR CO.
    WARNING: Do not attempt to separate the plastic retaining strips in any other way than that detailed. Failure to follow this warning could impair the air bag deployment and may result in personal injury.
  15. Slide apart the plastic J-clips securing the side air bag deployment chute.
    Fig 8: Sliding Apart Plastic J-Clip Securing Side Air Bag Deployment Chute
    G04655100Courtesy of FORD MOTOR CO.
  16. Roll the backrest trim cover and the assembly aid bag up the backrest to access the side air bag module.
  17. Remove the nuts, side air bag module and side air bag module protective cover.
    • Route the wiring harness out from between the backrest frame and the backrest foam pad.
      Fig 9: Locating Side Air Bag Module Nuts
      G04655101Courtesy of FORD MOTOR CO.