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Clutch and Clutch Field Coil: Installation

  1. If transferring the A/C clutch components to a new A/C compressor, inspect the A/C clutch disc and hub, A/C clutch pulley and A/C clutch field coil to verify that they are suitable for reuse. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION AND DIAGNOSIS .
  2. Clean the A/C clutch field coil and the pulley bearing mounting surfaces.
    3. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
  3. Install the A/C clutch field coil.
    1. Place the A/C clutch field coil on the A/C compressor with the electrical connector correctly positioned.
    2. Place the special tool on the A/C clutch field coil.
    3. Place the special tool on the special tool.
    4. Use the special tool to install the A/C clutch field coil until bottomed completely against the A/C compressor.
      Fig 1: Installing A/C Clutch Field Coil Using Special Tool
      G04653836Courtesy of FORD MOTOR CO.
    4. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head; it must be correctly aligned during installation.
    Fig 2: Locating A/C Clutch Pulley
    G04653837Courtesy of FORD MOTOR CO.
  4. Install the A/C clutch pulley.
  5. Install the pulley snap ring with the bevel side out.
    Fig 3: Locating Pulley Snap Ring
    G04653838Courtesy of FORD MOTOR CO.
  6. Place one nominal thickness A/C clutch disc and hub spacer inside the clutch disc and hub spline opening.
    Fig 4: Locating A/C Clutch Disc And Hub Spacer
    G04653839Courtesy of FORD MOTOR CO.
  7. Install the A/C clutch disc and hub.
    Fig 5: Locating A/C Clutch Disc & Hub
    G03902426Courtesy of FORD MOTOR CO.
  8. Install the A/C clutch disc and hub retaining bolt.
    1. Hold the A/C clutch disc and hub with the special tool.
    2. Tighten the bolt to 13 Nm (10 lb-ft).
      Fig 6: Using Special Tool To Hold A/C Disc And Hub Assembly
      G03952015Courtesy of FORD MOTOR CO.
  9. Measure and adjust the clutch air gap. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION AND DIAGNOSIS .
  10. Install the A/C compressor. For additional information, refer to AIR CONDITIONING (A/C) COMPRESSOR  in this article.
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