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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 985 (Manual Transmission And Clutch - General Information) >> General Procedures >> Clutch Disc Check

Clutch Disc Check

WARNING: This page is about a different car, the 2008 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000025Courtesy of FORD MOTOR CO.
 Dial Indicator with Magnetic Base 100-D002 (D78P-4201-B) or equivalent
  1. Check the clutch disc lining surface for hardening or the presence of oil.
  2. Check for a worn clutch disc lining. Measure the minimum allowable depth to the rivet heads with a slide caliper.
    3. Fig 1: Measuring Minimum Allowable Depth With Specification
    GF0025291Courtesy of FORD MOTOR CO.
  3. Check for loose clutch disc lining rivets.
  4. Using the special tool, check the maximum allowable runout of the clutch disc.
    5. Fig 2: Checking Maximum Allowable Runout With Specification
    GF0025292Courtesy of FORD MOTOR CO.
  5. Use an emery cloth to remove minor imperfections in the clutch disc lining surface.
  6. Check for wear or rust on the splines. If necessary, clean them with an emery cloth.
  7. Check the clutch disc for cracking, scoring, discoloration or other surface marks. Install a new clutch disc if necessary.
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