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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 983 (Automatic Transmission - Cd4E) >> Diagnostic Tests >> Special Testing Procedures >> Test Procedures

Test Procedures

WARNING: This page is about a different car, the 2008 Mercury Mariner and 2008 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

Carry out the following procedures:

  1. Drain the transaxle. Remove main control cover.
  2. Remove the main control as an assembly with the solenoid body assembly.
  3. The inoperative clutches can be located by applying air pressure into the appropriate clutch port. Refer to Air Pressure Test Port Locations diagram.
  4. Install the transmission test plate using 6 bolts.
    • Tighten to 12 Nm (9 lb-ft).
  5. CAUTION: The coast clutch circuit should not be applied unless air pressure is maintained in the forward clutch circuit. Failure to do so can result in the coast clutch piston coming out of the forward clutch piston.
    NOTE: Refer to the Band and Clutch Application Charts A and B.
  6. Apply air pressure 275 kPa (40 psi) to the appropriate clutch port (refer to Air Pressure Test Port Locations diagram). A dull thud may be heard, or movement felt when the clutch piston is applied. If clutch seals or check balls are leaking, a hissing may be heard.
Fig 1: Air Pressure Test Port Locations
GF0024758Courtesy of FORD MOTOR CO.
Item Part Number Description
1 - Test port - reverse clutch
2 - Test port - forward clutch
3 - Test port - direct clutch
4 - Test port - low/reverse clutch
5 - Test port - servo release
6 - Test port - servo apply
7 307-301 Test plate - transmission