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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 894 (Automatic Transmission - Cd4E) >> In-Vehicle Servicing >> Overdrive Servo >> Installation

Overdrive Servo: Installation

WARNING: This page is about a different car, the 2007 Mercury Mariner and 2007 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the return spring and the intermediate overdrive servo piston.
  2. Install the servo cover cap.
  3. Install the special tool.
  4. Fig 1: Identifying Installation Special Tool
    GF0024799Courtesy of FORD MOTOR CO.
    CAUTION: Do not use a screwdriver to install the retaining ring or damage to the case may occur. Use only snap ring pliers to install the retaining ring.
    CAUTION: If the case is stamped "WG", install a wide-groove snap ring, or the servo will be damaged.
    NOTE: The WG stamp is located on the case toward the passenger side of the overdrive servo. The letters WG are etched into the case and hard to see.
    NOTE: If the servo cover will not seat deep enough in the bore to install the servo cover retaining ring, use a blunt punch or small hammer and gently tap the cover around the outer edge until the servo cover retaining ring can be installed.
  5. Tighten the special tool bolt.
    • Install the servo cover retaining ring.
  6. Fig 2: Special Tool Bolt
    GF0024800Courtesy of FORD MOTOR CO.
  7. Loosen the special tool bolt.
    • When the spring tension is released, remove the special tool.
  8. Fig 3: Special Tool Bolt
    GF0024800Courtesy of FORD MOTOR CO.
  9. Install the transmission fluid cooler tube and bolt.
    • Tighten to 25 Nm (18 lb-ft).
  10. Fig 4: Locating Transmission Fluid Cooler Line Bracket & Bolt
    GF0024797Courtesy of FORD MOTOR CO.
  11. Install the LH splash shield and the 7 retainers.
    • Tighten to 10 Nm (89 lb-in).
  12. Fig 5: View Of LH Splash Shield And Retainers
    G03900504Courtesy of FORD MOTOR CO.
  13. Start the vehicle. Place the transmission range selector lever in each gear and allow to engage. Check for leaks.
  14. Check the transmission fluid.