- Traction-Lok® does not work in snow, mud or on ice
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- Lubricant leaking from the pinion seal, axle shaft oil seals or support arm to the housing
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- Vent
- Damage in the seal contact area or dust slinger on the pinion flange dust shield
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- CLEAN the axle housing vent.
- INSTALL a new pinion flange and the pinion seal if damage is found.
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- The vehicle does not shift between the different modes correctly
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- Mode switch
- Wiring/relays
- Shift motor
- Transfer case
- Generic electronic module (GEM) or 4x4 control module
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- Front axle will not engage
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- Switches
- Wiring
- GEM or 4x4 control module
- Shift motor
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- Front axle will not disengage
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- Switches
- Wiring
- GEM or 4x4 control module
- Shift motor
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- Differential side gears/pinion gears are scored
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- Incorrect or contaminated lubricant type
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- CHECK the lubricant level. FILL the axle to specification.
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- Incorrect or contaminated lubrication type
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- INSPECT the axle for damage. REPAIR as necessary. CLEAN and REFILL the axle to specification.
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- Bearing preload adjusted too tight
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- CHECK the ring and pinion for damage. INSPECT the ring and pinion wear pattern. ADJUST the preload as necessary.
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- INSPECT all the axle gears for wear or damaged. INSTALL new components as necessary.
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- Incorrect ring gear backlash
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- INSPECT the ring gear for scoring. INSPECT the ring and pinion wear pattern. ADJUST the ring gear backlash as necessary.
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- Broken gear teeth on the ring gear or pinion
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- Misaligned axle halfshaft
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- INSPECT the axle for damage. CHECK axle halfshaft alignment. INSTALL a new axle halfshaft. REFER to FRONT DRIVE HALFSHAFTS
article.
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