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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 60 (Engine - 6.0L Diesel -- F250-F550 Super Duty) >> In-Vehicle Repair >> Engine Rear Cover >> Installation

Engine Rear Cover: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

    All vehicles 

  1. Apply a bead of sealant at the back seam of the upper and lower crankcase.
    Fig 1: Installing Sealant To Upper And Lower Crankcase
    G03887338Courtesy of FORD MOTOR CO.
  2. Apply a bead of sealant at the oil pump cover joint.
    Fig 2: Installing Sealant To Oil Pump Cover Joint
    G03887339Courtesy of FORD MOTOR CO.
  3. Install the rear engine cover.
    • Install the press in place gasket.
    • Install the rear engine cover.
    • Install the bolts.
      Fig 3: Installing Rear Engine Cover And Bolts
      G03887340Courtesy of FORD MOTOR CO.
  4. Position back or install the turbocharger heat shield and bolts.
    Fig 4: Turbocharger Heat Shield Bolts - With Torque Specification
    G03887341Courtesy of FORD MOTOR CO.
  5. If equipped with a heat shield bracket, install the heat shield bracket and bolts.
    Fig 5: Locating Bolts And Heat Shield Bracket
    G03906759Courtesy of FORD MOTOR CO.
  6. If equipped with a heat shield bracket, connect the wiring retainer to the back of the heat shield bracket.
    Fig 6: Locating Wiring Retainer At Back Of Heat Shield Bracket
    G03906758Courtesy of FORD MOTOR CO.
  7. If equipped with a heat shield bracket, position back the ground wire and install the retaining nuts.
    Fig 7: Identifying Ground Wire Retaining Nuts
    G03906757Courtesy of FORD MOTOR CO.
    8. NOTE: The crankshaft rear oil seal and wear sleeve are installed as an assembly.
    NOTE: Lubricate the outer diameter of the rubber seal with a solution of dish soap and water (approximately 50/50) prior to assembly. Do not use any other type of lubricant.
    NOTE: Apply a bead of High Strength Threadlocker around the circumference of the outer rear edge of the secondary crankshaft flange.
    Fig 8: Installing Crankshaft Rear Oil Seal Using Special Tool
    G03887293Courtesy of FORD MOTOR CO.
  8. Using the special tool, install the crankshaft rear oil seal.
  9. Install the front flywheel adapter.
    Fig 9: Identifying Flywheel Front Adapter
    G03887288Courtesy of FORD MOTOR CO.
  10. Install the flexplate or flywheel.
    • Install the new bolts.
    • Tighten the bolts to 5 Nm (44 lb-in).
    • Tighten all bolts to 94 Nm (69 lb-ft) in the sequence shown.
      Fig 10: Tightening Flexplate Or Flywheel Bolts In Sequence
      G03907158Courtesy of FORD MOTOR CO.

    11. Vehicles with manual transmission 

  11. Install the clutch and pressure plate. For additional information, refer to CLUTCH .

    12. All vehicles 

  12. Install the transmission. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - TORQSHIFT for automatic transmission or MANUAL TRANSAXLE/TRANSMISSION - ZF 6-SPEED for manual transmission.

    13. Vehicles with automatic transmission 

  13. Install the starter. For additional information, refer to STARTING SYSTEM - DIESEL ENGINE .
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