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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 60 (Engine - 6.0L Diesel -- F250-F550 Super Duty) >> In-Vehicle Repair >> Engine Mount - LH

Engine Mount - LH

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOLS

G03898823
 Heavy Duty Floor Crane 014-00072
G03920155
 3-Bar Engine Support 303-F070
G03947336
 Lifting Eyes (3) 303-D030

    All vehicles 

  1. Remove the radiator. For additional information, refer to ENGINE COOLING .
  2. Remove the cooling fan stator. For additional information, refer to ENGINE COOLING .
  3. Disconnect the LH and RH battery ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  4. Loosen the clamp at the charge-air-cooler (CAC).
    Fig 1: Metal CAC Duct - With Torque Specification
    G03906819Courtesy of FORD MOTOR CO.
    5. NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the charge air cooler duct to prevent the duct from blowing off.
    Fig 2: Turbocharger-To-Charge Air Cooler Duct Clamp - With Torque Specification
    G03907177Courtesy of FORD MOTOR CO.
  5. Loosen the clamp at the turbocharger and remove the CAC duct.
    6. NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the charge air cooler duct to prevent the duct from blowing off.
    Fig 3: Charge Air Cooler Duct And Clamp - With Torque Specification
    G03906806Courtesy of FORD MOTOR CO.
  6. Loosen the clamp and disconnect the CAC duct at the engine.
  7. Loosen the clamp and remove the CAC duct.
    Fig 4: Removing CAC Duct
    G03907179Courtesy of FORD MOTOR CO.
    8. NOTE: LH shown, RH similar.
    Fig 5: Removing LH And RH Motor Mount Nuts
    G03921806Courtesy of FORD MOTOR CO.
  8. Remove the LH and the RH motor mount nuts.

    9. Vehicles with dual generators 

  9. Remove the secondary accessory drive belt.
    Fig 6: Rotating Drive Belt Tensioner Clockwise
    G03887086Courtesy of FORD MOTOR CO.
  10. Remove the bolts and the secondary accessory drive belt tensioner.
    Fig 7: Secondary Accessory Drive Belt Tensioner Bolt - With Torque Specification
    G03907183Courtesy of FORD MOTOR CO.
  11. Remove the primary accessory drive belt.
    Fig 8: Rotating Accessory Drive Belt Tensioner Clockwise
    G03887088Courtesy of FORD MOTOR CO.
  12. Remove the bolts, bracket and secondary accessory drive belt idler pulley.
    Fig 9: Secondary Accessory Drive Belt Idler Pulley Bolts - With Torque Specification
    G03887162Courtesy of FORD MOTOR CO.
  13. Remove the bolts and the primary accessory drive belt tensioner.
    Fig 10: Primary Accessory Drive Belt Tensioner Bolts - With Torque Specification
    G03887161Courtesy of FORD MOTOR CO.
  14. Disconnect the wire retainer, secondary generator electrical connector and B+ wire.
    Fig 11: Locating Generator Electrical Connector, Harness and Retainer - With Torque Specification
    G03906811Courtesy of FORD MOTOR CO.
  15. Remove the bolts and the secondary generator with mounting bracket.
    Fig 12: Locating Bolts And Generator Mounting Bracket - With Torque Specification
    G03887159Courtesy of FORD MOTOR CO.

    16. Vehicles with single generator 

  16. Remove the primary accessory drive belt.
    Fig 13: Rotating Accessory Drive Belt Tensioner Clockwise
    G03906750Courtesy of FORD MOTOR CO.
  17. Remove the bolts and the primary accessory drive belt tensioner.
    Fig 14: Primary Accessory Drive Belt Tensioner Bolts - With Torque Specification
    G03887161Courtesy of FORD MOTOR CO.

    18. All vehicles 

  18. Remove the bolts and position the generator.
    Fig 15: Generator And Bolts - With Torque Specification
    G03906807Courtesy of FORD MOTOR CO.
  19. Support the hood and disconnect the hood lift assemblies.
    Fig 16: Locating Hood Lift Assembly
    G03907095Courtesy of FORD MOTOR CO.
  20. Install two lifting eyes on the RH cylinder head.
    Fig 17: Installing Lifting Eyes
    G03907096Courtesy of FORD MOTOR CO.
  21. Remove the retaining bolts for the fuel lines.
    Fig 18: Identifying Fuel Line Retaining Bolts
    G03907194Courtesy of FORD MOTOR CO.
  22. Disconnect the heater hose at the front cover.
    Fig 19: Identifying Clamp And Heater Hose
    G03921453Courtesy of FORD MOTOR CO.
  23. Install one lifting eye on the LH cylinder head.
    Fig 20: Lifting Eye On LH Cylinder Head
    G03907099Courtesy of FORD MOTOR CO.
    24. CAUTION: Do not use the special tool to raise the engine. Damage to the special tool or vehicle may occur.
    NOTE: The ball studs may have to be removed.
    NOTE: This procedure requires a second bolt hook assembly. The tools are available through Rotunda Tools with the following numbers: bolt hook 303-F070-6, handle 303-F070-8, bracket 303-F070-7 and washer 303-F070-12004.
    Fig 21: Identifying Special Engine Tool
    G03907100Courtesy of FORD MOTOR CO.
  24. Install the special tool.
    25. NOTE: The engine must be raised evenly.
  25. Using a lifting crane, raise the engine until the turbocharger is about to touch the cowl. Secure the engine with the special tool.
    26. NOTE: Rear shown; front similar.
    Fig 22: Removing Motor Mount Bolts
    G03907226Courtesy of FORD MOTOR CO.
  26. Remove the four motor mount bolts.
    27. NOTE: Bracket shown removed for clarity.
    Fig 23: Removing Bracket-To-Engine Bolts
    G03907227Courtesy of FORD MOTOR CO.
  27. Remove the bracket-to-engine bolts. Remove the bracket and the motor mount.
  28. To install, reverse the removal procedure.
    • Fill the cooling system. For additional information, refer to ENGINE COOLING .
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