Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
Remove the brake caliper flow bolt and position the hose aside.
- Discard the 2 copper washers.
- To install, tighten to 25 Nm (18 lb-ft).
Remove the 2 brake caliper guide bolts.
- To install, tighten to 27 Nm (20 lb-ft).
Remove the brake caliper.

NOTE: During installation, make sure that the brake caliper hose is not twisted.

To install, reverse the removal procedure.
- Bleed the brake system. For additional information, refer to BRAKE SYSTEM-GENERAL INFORMATION .