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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 587 (Exhaust System) >> Removal And Installation >> Muffler and Tailpipe >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Do not use oil or grease-based lubricants on the isolators. They may cause deterioration of the rubber.
NOTE: Oil or grease-based lubricants on the isolators may cause the exhaust hanger isolator to separate from the exhaust hanger bracket during vehicle operation.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Support the muffler and tailpipe with a suitable jackstand.
    Fig 1: Supporting Exhaust System Using Suitable Jack
    G03957576Courtesy of FORD MOTOR CO.
  3. CAUTION: Do not excessively bend, twist or allow the exhaust to hang from the flexible pipe.
  4. Support the catalytic converter with a suitable jackstand.
  5. Remove the Torca® clamp. For additional information, refer to TORCA® CLAMP .
  6. CAUTION: Do not damage or tear the isolators during removal.
  7. Using soapy water, separate the 4 or 5 muffler and tailpipe isolators from the vehicle.
  8. Separate the muffler and tailpipe from the catalytic converter and remove the muffler and tailpipe.
  9. To install, reverse the removal procedure.
    • Inspect and replace any isolators damaged or torn during the removal process.
  10. Start the engine and check for exhaust leaks.