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Air Conditioning (A/C) Clutch Air Gap Adjustment

WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
  1. Check the A/C clutch air gap at 3 equally spaced places between the clutch plate and the A/C clutch pulley.
    Fig 1: Identifying A/C Clutch Air Gap
    G04657968Courtesy of FORD MOTOR CO.
  2. If the A/C clutch air gap is out of range, remove the clutch plate. Add or remove spacers between the clutch plate hub and the compressor shaft until the clearance is within specification.
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