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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 539 (Rear Drive Axle/Differential) >> In-Vehicle Repair >> Active On-Demand Coupling >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the driveshaft. For additional information, refer to REMOVAL AND INSTALLATION .
  2. Disconnect the differential electronic module (DEM) by pushing the connector tab through the slot while pulling the connector out.
    Fig 1: Identifying Differential Electronic Module Connector Tab
    G04655380Courtesy of FORD MOTOR CO.
    3. NOTE:
    1. Record the active on-demand coupling bolt locations. The active on-demand coupling bolts vary in length and need to be installed in the correct locations.
    2. Completely drain the active on-demand coupling after removal.
    Fig 2: Identifying Coupling Bolts
    G04655381Courtesy of FORD MOTOR CO.
  3. Position a drain pan under the active on-demand coupling. Remove the 4 active on-demand coupling bolts, then separate the active on-demand coupling from the axle assembly.
    • To install, tighten to 27 N.m (20 lb-ft).
  4. Clean and inspect the axle assembly cavity for foreign material. Do not use cleaning solvents. Wipe with a lint-free cloth.
    Fig 3: Identifying Axle Assembly
    G04655382Courtesy of FORD MOTOR CO.
  5. To install, reverse the removal procedure.
    • Always install a new active on-demand coupling O-ring seal.
    • Using the special tool, fill the active on-demand coupling. Use the specified fluid and fill to the bottom of the fill hole.
    • Tighten to 35 N.m (26 lb-ft).
    Fig 4: Identifying Special Tool
    G04655383Courtesy of FORD MOTOR CO.
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