LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 527 (Automatic Transaxle - 6 Speed) >> In-Vehicle Repair >> Differential Seals - LH >> Installation

Differential Seals - LH: Installation

WARNING: This page is about a different car, the 2006 Mercury Montego and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the new differential fluid seal in place.
    Fig 1: Locating Differential Fluid Seal
    G04657325Courtesy of FORD MOTOR CO.
  2. Using the special tool, install the outer differential fluid seal.
    Fig 2: Identifying Special Tool
    G04657326Courtesy of FORD MOTOR CO.
  3. Install the LH halfshaft. For additional information, refer to INSTALLATION .
  4. With the transaxle in (P) PARK, the vehicle should be on a level surface, the engine at idle (680-780 rpm), foot pressed on the brake, move the selector lever through each gear and allow engagement of each gear. Place the selector lever back in the PARK position.
  5. Wipe the fluid level indicator cap and remove the fluid level indicator.
  6. Wipe the fluid level indicator with a clean cloth.
  7. NOTE: In order to get an accurate fluid level reading, the vehicle should be on a level surface, the engine at idle (680-780 rpm) for 5 minutes and the fluid temperature should be at least 70-80°C (158-176°F) using the scan tool.
    Fig 3: Locating Fluid Level Indicator
    G04657327Courtesy of FORD MOTOR CO.
  8. If fluid needs to be added, add fluid in 0.25 L (1/2 pint) increments through the fluid fill plug located on the top of the transaxle near the fluid level indicator. Do not overfill the fluid. Install the fluid level indicator back in the fluid filler tube until it is fully seated, then remove the indicator. The fluid level should be at the upper-most mark on the fluid level indicator. Only fill to the upper-most mark on the fluid indicator. Do not overfill. Damage to the transaxle will occur.
  9. Remove the transmission fluid fill plug.
    Fig 4: Locating Transmission Fluid Fill Plug
    G04657328Courtesy of FORD MOTOR CO.
  10. Fill the transaxle with clean automatic transmission fluid.
  11. Install the fluid fill plug.
    • Tighten to 39 N.m (29 lb-ft).
Fig 5: Identifying Fluid Fill Plug
G04657329Courtesy of FORD MOTOR CO.