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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 523 (Engine) >> In-Vehicle Repair >> Cylinder Head - LH >> Installation

Cylinder Head - LH: Installation

WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths.
  1. Use a plastic scraping tool to remove all traces of the head gasket.
    • Clean all surfaces with silicone gasket remover and metal surface prep.
  2. Clean the cylinder head bolt holes in the cylinder block. Make sure all coolant, oil or other foreign material is removed.
  3. Position the new gasket and the cylinder head.
  4. NOTE: New cylinder head bolts must be installed. They are torque-to-yield designed and cannot be reused.
    Fig 1: Identifying Installing Sequence Of Cylinder Head Bolts
    G04655707Courtesy of FORD MOTOR CO.
  5. Install the 8 bolts and tighten in 6 stages in the sequence shown.
    • Stage 1: Tighten to 40 N.m (30 lb-ft).
    • Stage 2: Tighten 90 degrees.
    • Stage 3: Loosen one full turn.
    • Stage 4: Tighten to 40 N.m (30 lb-ft).
    • Stage 5: Tighten 90 degrees.
    • Stage 6: Tighten 90 degrees.
  6. CAUTION: The hydraulic lash adjusters must be installed in their original positions.
  7. Install the hydraulic lash adjusters.
    • Lubricate the hydraulic lash adjusters with clean engine oil.
  8. CAUTION: The camshaft roller followers must be installed in their original positions.
  9. Install the camshaft roller followers.
    • Lubricate the camshaft roller followers with clean engine oil.
  10. Install the oil level indicator and tube. For additional information, refer to OIL LEVEL INDICATOR AND TUBE .
  11. Install the LH exhaust manifold. For additional information, refer to EXHAUST MANIFOLD - LH .
  12. Install the coolant bypass tube. For additional information, refer to REMOVAL AND INSTALLATION .
  13. Install the lower intake manifold. For additional information, refer to LOWER INTAKE MANIFOLD .