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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 405 (HVAC Control System - General Information And Diagnostics - (Except Hybrid)) >> General Procedures >> Spring Lock Coupling >> Cleaning

Spring Lock Coupling: Cleaning

WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fabricate a cleaning tool from a 1/8-inch diameter brazing rod.
    Fig 1: Fabricating Cleaning Tool From 1/8-in Diameter Brazing Rod
    G04703189Courtesy of FORD MOTOR CO.
  2. Cut an abrasive pad with the dimensions corresponding to the coupling size.
    PAD DIMENSIONS

    Coupling Size Pad Size
    3/8 inch 25 x 50 mm (1x2 inch)
    1/2 inch 25 x 50 mm (1x2 inch)
    5/8 inch 25 x 76 mm (1x3 inch)
    3/4 inch 25 x 102 mm (1 x 4 inch)
  3. Assemble the pad to the tool.
    Fig 2: Assembling Pad To Tool
    G03889985Courtesy of FORD MOTOR CO.
  4. Coat the abrasive pad with mineral oil.
  5. Roll the pad on the tool and install it in a variable speed drill motor.
  6. CAUTION: Maintain low speed drill rotation when inserting or removing the cleaning tool to prevent axial scratches which may cause future leaks.
    Fig 3: Rolling Pad On Tool
    G03889986Courtesy of FORD MOTOR CO.
  7. Polish for 1 minute at moderate speed (less than 1,500 rpm) or until the surface is clean and free of scratches or foreign material.
  8. Clean the fitting with a lint-free cloth.
  9. Inspect the surface for grooves or scratches. If grooves and scratches are still present, install a new component.
  10. Clean the O-ring seal grooves with a 30 cm (1 foot) length of natural fiber string.
    • Loop the string around the grooves and pull the string back and forth.
      Fig 4: Cleaning O-ring Seal Grooves With A 300 mm (12 Inch) Length Of Natural Fiber String
      G03879247Courtesy of FORD MOTOR CO.
  11. Remove any foreign material from the grooves with a lint-free cloth.