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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1497 (Automatic Transaxle - AISIN Aw21) >> In-Vehicle Repair >> Differential Seals - LH >> Installation

Differential Seals - LH: Installation

WARNING: This page is about a different car, the 2011 Lincoln MKZ and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the new differential fluid seal in place.
    Fig 1: Positioning Differential Fluid Seal
    G07785957Courtesy of FORD MOTOR CO.
  2. Using the Output Shaft Seal Installer, install the outer differential fluid seal.
    Fig 2: Installing Outer Differential Fluid Seal Using Output Shaft Seal Installer
    G07785958Courtesy of FORD MOTOR CO.
  3. Install the LH halfshaft. For additional information, refer to FRONT DRIVE HALFSHAFTS article.
  4. With the transaxle in PARK, the vehicle on a level surface, the engine at idle (680-780 rpm) and foot pressed on the brake, move the selector lever through each gear and allow engagement of each gear. Place the selector lever back in the PARK position.
  5. Wipe the transmission fluid level indicator cap and remove the transmission fluid level indicator.
  6. Wipe the transmission fluid level indicator with a clean cloth.
  7. NOTE: In order to get an accurate transmission fluid level reading, the vehicle should be on a level surface. Idle the engine to reach the normal operating temperature. Using the scan tool, verify that the transaxle is at normal operating temperature 60°C-70°C (140°F-158°F), prior to adjusting the transmission fluid level.
    Fig 3: Locating Transmission Fluid Level Indicator Cap
    G07785959Courtesy of FORD MOTOR CO.
  8. If transmission fluid needs to be added, add transmission fluid in 0.25L (1/2 pt) increments through the transmission fluid fill plug located on the top of the transaxle near the transmission fluid level indicator. Do not overfill the transmission fluid. Install the transmission fluid level indicator back in the transmission fluid filler tube until it is fully seated, then remove the transmission fluid level indicator. The transmission fluid level should be at the uppermost mark on the transmission fluid level indicator. Only fill to the uppermost mark on the transmission fluid level indicator. Do not overfill.

    Damage to the transaxle will occur.

  9. NOTE: The correct transmission fluid level at normal operating temperature of 60°C-70°C (140°F-158°F) is between the top 2 marks on the transmission fluid level indicator.
    Fig 4: Locating Marks On Transmission Fluid Level Indicator
    G07785960Courtesy of FORD MOTOR CO.
  10. Fill the transaxle to the correct transmission fluid level.
  11. NOTE: The correct transmission fluid level at cold operating temperature of 15°C-25°C (59°F-77°F) is at the bottom mark on the transmission fluid level indicator.
    Fig 5: Locating Mark On Transmission Fluid Level Indicator
    G07785961Courtesy of FORD MOTOR CO.
  12. If the Transmission Fluid Temperature (TFT) is low, fill the transaxle with transmission fluid to the cold range on the transmission fluid level indicator. Recheck the transmission fluid level when the transaxle has reached the normal operating temperature.
  13. Remove the transmission fluid fill plug.
    Fig 6: Locating Transmission Fluid Fill Plug
    G07785962Courtesy of FORD MOTOR CO.
  14. Fill the transaxle with clean transmission fluid.
  15. Install the transmission fluid fill plug.
    • Tighten to 39 Nm (29 lb-ft).
    Fig 7: Locating Transmission Fluid Fill Plug
    G07785963Courtesy of FORD MOTOR CO.