Lower Intake Manifold: Removal

WARNING: This page is about a different car, the 2011 Lincoln MKZ and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, can cause engine failure.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING article.
Remove the fuel rail. For additional information, refer to FUEL CHARGING & CONTROLS - 3.5L -- FUSION & MKZ article.
Drain the cooling system. For additional information, refer to ENGINE COOLING SYSTEM (EXCEPT HYBRID) article.
Remove the 2 thermostat housing-to-lower intake manifold bolts.
Remove the 10 bolts and the lower intake manifold.

Remove and discard the intake manifold and thermostat housing gaskets.
Clean and inspect all sealing surfaces.