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Material Specifications

WARNING: This page is about a different car, the 2011 Mercury Milan and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
MATERIAL SPECIFICATIONS TABLE

Item Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada) XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada) WSS-M2C945-A
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
  1. Using the Floor Crane and Spreader Bar, position the engine and transaxle together. Install the bellhousing-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
  2. Using the Floor Crane and Spreader Bar, position the engine and transaxle onto the Powertrain Lift table.
    3. NOTE: Position a suitable block of wood under the transaxle.
    Fig 1: Raising Engine Using Powertrain Lift And Adjustable Grip Arm
    G07781120Courtesy of FORD MOTOR CO.
  3. Install the Powertrain Lift and Adjustable Grip Arm onto the engine.
    4. NOTE: Only rotate the engine in a clockwise direction or engine damage may occur.
    Fig 2: Locating Torque Converter Nuts
    G07781121Courtesy of FORD MOTOR CO.
  4. Install the 4 new torque converter nuts.
    • Tighten to 35 Nm (26 lb-ft).
  5. Position the generator wiring harness and attach the 4 wiring harness retainers (3 shown in the illustration) to the valve cover stud bolts.
    Fig 3: Locating Wiring Harness Retainers Of Valve Cover Stud Bolts
    G07781122Courtesy of FORD MOTOR CO.
  6. Connect the generator B+ wiring harness and install the nut.
    • Tighten to 12 Nm (106 lb-in).
    Fig 4: Locating Nut And Generator B+ Wiring Harness
    G07781123Courtesy of FORD MOTOR CO.
  7. Connect the generator electrical connection.
    Fig 5: Locating Generator Electrical Connection
    G07781124Courtesy of FORD MOTOR CO.
  8. Install the generator air duct.
    Fig 6: Locating Locking Tab And Generator Air Duct
    G07781125Courtesy of FORD MOTOR CO.
  9. Install the starter motor isolator.
    Fig 7: Locating Starter Motor Isolator
    G07781126Courtesy of FORD MOTOR CO.
  10. Install the starter, bolt and the stud bolt.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 8: Locating Starter With Stud Bolts
    G07781127Courtesy of FORD MOTOR CO.
  11. Position the wiring harness and install the ground wire to the starter motor stud bolt and install the nut.
    • Tighten to 18 Nm (159 lb-in).
    Fig 9: Locating Starter Motor Stud Bolt Of Ground Wire And Nut
    G07781128Courtesy of FORD MOTOR CO.
  12. Connect the starter wires and install the 2 nuts.
    • Tighten the large starter motor B+ wire nut to 12 Nm (106 lb-in).
    • Tighten the small starter motor solenoid wire nut to 5 Nm (44 lb-in).
    Fig 10: Locating Starter Motor Wires Nuts
    G07781129Courtesy of FORD MOTOR CO.
  13. Attach the A/C compressor wiring harness pin-type retainer to the intake manifold.
    Fig 11: Locating A/C Compressor Wiring Harness Pin-Type Retainer Of Intake Manifold
    G07781130Courtesy of FORD MOTOR CO.
  14. Connect the A/C compressor electrical connector.
    Fig 12: Locating A/C Compressor Electrical Connector
    G07781131Courtesy of FORD MOTOR CO.
  15. Raise the engine and transaxle into the vehicle.
  16. Install the transaxle mount through bolt and nut.
    • Tighten to 90 Nm (66 lb-ft).
    Fig 13: Locating Transaxle Mount Through Bolt And Nut
    G07781132Courtesy of FORD MOTOR CO.
  17. Install the engine mount bracket, 2 nuts and the bolt.
    • Tighten the nuts to 103 Nm (76 lb-ft).
    • Tighten the bolt to 115 Nm (85 lb-ft).
    Fig 14: Locating Engine Mount Bracket, Bolts And Nuts
    G07781133Courtesy of FORD MOTOR CO.
  18. Install the 2 oil pan-to-bellhousing bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 15: Locating Oil Pan-To-Bellhousing Bolts
    G07781134Courtesy of FORD MOTOR CO.
  19. Install the 2 bellhousing-to-oil pan bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 16: Locating Bellhousing-To-Oil Pan Bolts
    G07781135Courtesy of FORD MOTOR CO.
  20. Attach the lower radiator hose pin-type retainer to the cooling fan shroud.
    Fig 17: Locating Lower Radiator Hose Pin-Type Retainer Of Cooling Fan Shroud
    G07781136Courtesy of FORD MOTOR CO.
  21. If equipped, connect the block heater electrical connector and position back the block heater shield.
    • Attach the 8 block heater wiring harness retainers (1 shown in the illustration).
    Fig 18: Locating Block Heater Wiring Harness Retainer
    G07781137Courtesy of FORD MOTOR CO.
  22. Install the lower radiator hose to the thermostat housing.
    Fig 19: Locating Lower Radiator Hose Of Thermostat Housing
    G07781138Courtesy of FORD MOTOR CO.
  23. Attach the Knock Sensor (KS) electrical connector to the intake manifold.
    Fig 20: Locating Knock Sensor (KS) Electrical Connector Of Intake Manifold
    G07781139Courtesy of FORD MOTOR CO.
  24. Install a new O-ring seal and connect the upper A/C tube to the condenser and install the nut.
    • Tighten to 8 Nm (71 lb-in).
    Fig 21: Locating Condenser Upper A/C Tube Nut
    G07781140Courtesy of FORD MOTOR CO.
  25. Attach the coolant vent hose retaining clip to the A/C tube.
    Fig 22: Locating Coolant Vent Hose Retaining Clip Of A/C Tube
    G07781141Courtesy of FORD MOTOR CO.
  26. Install a new O-ring seal and connect the A/C tube and install the nut.
    • Tighten to 8 Nm (71 lb-in).
    Fig 23: Locating A/C Tube Nut And O-Ring Seal
    G07781142Courtesy of FORD MOTOR CO.
  27. Install the windshield washer reservoir/A/C tube bracket bolt.
    • Tighten to 7 Nm (62 lb-in).
    Fig 24: Locating A/C Tube/Windshield Washer Reservoir Bracket Bolt
    G07781143Courtesy of FORD MOTOR CO.
  28. Install the ground wire on the engine mount and the bolt.
    • Tighten to 10 Nm (89 lb-in).
    Fig 25: Locating Engine Mount Ground Wire And Nut
    G07781144Courtesy of FORD MOTOR CO.
  29. Connect the 2 transaxle fluid cooler tubes.
    Fig 26: Locating Transaxle Fluid Cooler Tubes
    G07781145Courtesy of FORD MOTOR CO.
  30. Install the 2 secondary latches to the transaxle fluid cooler tubes.
    Fig 27: Locating Secondary Latches Of Transaxle Fluid Cooler Tubes
    G07781146Courtesy of FORD MOTOR CO.
  31. Connect the transaxle shift cable to the bracket and attach the shift cable to the transaxle manual lever.
    Fig 28: Locating Shift Cable Of Transaxle Manual Lever
    G07781147Courtesy of FORD MOTOR CO.
  32. Connect the heater hose in-line connector and connect the upper radiator and heater hoses to the coolant outlet.
    Fig 29: Locating Heater Hoses Of Coolant Outlet
    G07781148Courtesy of FORD MOTOR CO.
  33. Attach the coolant hoses retainer.
    Fig 30: Locating Coolant Hose Retainer
    G07781149Courtesy of FORD MOTOR CO.
  34. Connect the fuel supply tube quick connect coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - FUSION, MILAN & MKZ article.
    Fig 31: Locating Fuel Supply Tube Quick Connect Coupling
    G07781150Courtesy of FORD MOTOR CO.
  35. Connect the fuel vapor return tube.
    Fig 32: Locating Fuel Vapor Return Tube
    G07781151Courtesy of FORD MOTOR CO.
  36. Insert the brake booster vacuum supply tube into the locking ring on the intake manifold.
    Fig 33: Locating Brake Booster Vacuum Supply Tube Of Intake Manifold
    G07781152Courtesy of FORD MOTOR CO.
  37. Connect the crankcase vent tube to the valve cover.
    Fig 34: Locating Crankcase Vent Tube Of Valve Cover
    G07781153Courtesy of FORD MOTOR CO.
  38. Install the exhaust flexible pipe. For additional information, refer to EXHAUST SYSTEM -- FUSION, MILAN & MKZ article.
  39. Install the engine oil filter.
    • Lubricate the engine oil filter gasket with clean engine oil and tighten the oil filter three-fourths turn after the oil filter gasket makes contact with the oil filter adapter.
  40. Place the subframe assembly on the Powertrain Lift and raise the subframe into the installed position.
    Fig 35: Positioning Powertrain Lift Under Subframe Assembly
    G07781154Courtesy of FORD MOTOR CO.
    41. NOTE: LH shown in the illustration, RH similar.
    Fig 36: Locating Front Subframe Nut
    G07781155Courtesy of FORD MOTOR CO.
  41. Install the front subframe nuts.
    • Tighten to 150 Nm (111 lb-ft).
    42. NOTE: LH shown in the illustration, RH similar.
    Fig 37: Locating Subframe Bracket Bolts
    G07781156Courtesy of FORD MOTOR CO.
  42. Position the subframe brackets and install the bolts finger-tight.
    43. NOTE: LH shown in the illustration, RH similar.
    Fig 38: Locating Subframe Nuts
    G07781157Courtesy of FORD MOTOR CO.
  43. Install the subframe nuts.
    • Tighten to 150 Nm (111 lb-ft).
    44. NOTE: LH shown in the illustration, RH similar.
    Fig 39: Locating Subframe Bracket-To-Body Bolts
    G07781158Courtesy of FORD MOTOR CO.
  44. Tighten the subframe bracket-to-body bolts to 103 Nm (76 lb-ft).
    45. NOTE: LH shown in the illustration, RH similar.
    Fig 40: Locating Sway Bar Link Nut
    G07781159Courtesy of FORD MOTOR CO.
  45. Install the sway bar links and nuts to the struts.
    • Tighten to 40 Nm (30 lb-ft).
    46. NOTE: LH shown in the illustration, RH similar.
    Fig 41: Locating Cotter Pin And Nut On Tie-Rod Ends
    G07781160Courtesy of FORD MOTOR CO.
  46. Install tie-rod ends and nuts.
    • Tighten to 48 Nm (35 lb-ft).
    • Install the cotter pin.
  47. Install the Electronic Power Assist Steering (EPAS) system wiring harness ground and the bolt.
    • 12 Nm (106 lb-in).
    Fig 42: Locating EPAS System Wiring Harness Ground Bolt
    G07781161Courtesy of FORD MOTOR CO.
  48. Attach the EPAS system wiring harness pin-type retainer to the subframe under the LH fender splash shield.
    Fig 43: Locating EPAS System Wiring Harness Pin-Type Retainer
    G07781162Courtesy of FORD MOTOR CO.
  49. Attach the 2 EPAS system wiring harness pin-type retainers to the subframe.
    Fig 44: Locating EPAS System Wiring Harness Pin-Type Retainers Of Subframe
    G07781163Courtesy of FORD MOTOR CO.
  50. Connect the 2 EPAS system electrical connectors.
    Fig 45: Locating Electronic Power Assist Steering (EPAS) System Electrical Connectors
    G07781164Courtesy of FORD MOTOR CO.
  51. Install the LH halfshaft and the intermediate shaft. For additional information, refer to FRONT DRIVE HALFSHAFTS article.
  52. Install the LH splash shield and the 6 pin-type retainers (4 shown in the illustration).
    Fig 46: Locating Splash Shield Pin-Type Retainers
    G07781165Courtesy of FORD MOTOR CO.
  53. Position the LH fender splash shield and install the 4 screws.
    Fig 47: Locating LH Fender Splash Shield Screws
    G07781166Courtesy of FORD MOTOR CO.
  54. Install the RH splash shield and the 6 pin-type retainers (4 shown in the illustration).
    Fig 48: Locating RH Fender Splash Shield Pin-Type Retainers
    G07781167Courtesy of FORD MOTOR CO.
  55. Position the RH fender splash shield and install the 4 screws.
    Fig 49: Locating RH Fender Splash Shield Screws
    G07781168Courtesy of FORD MOTOR CO.
  56. Install the engine roll restrictor bolt.
    • Tighten to 90 Nm (66 lb-ft).
    Fig 50: Locating Engine Roll Restrictor Bolt
    G07781169Courtesy of FORD MOTOR CO.
  57. Slide the steering gear-to-dash seal onto the steering gear and engage the 4 retaining clips (2 shown in the illustration) into the body.
    • From under the vehicle, verify that the seal is correctly installed on the steering gear and the retaining clips are fully engaged into the dash.
    Fig 51: Locating Steering Gear-To-Dash Seal Clips
    G07781170Courtesy of FORD MOTOR CO.
  58. If equipped, install the 7 screws and the underbody cover.
    Fig 52: Locating Underbody Cover Screws
    G07781171Courtesy of FORD MOTOR CO.
  59. Install the steering column shaft onto the steering gear and install the bolt.
    • Tighten to 20 Nm (177 lb-in).
    Fig 53: Locating Steering Column Shaft Bolt
    G07781172Courtesy of FORD MOTOR CO.
  60. Install the steering joint cover and the 2 nuts.
    Fig 54: Locating Steering Joint Cover And Nuts
    G07781173Courtesy of FORD MOTOR CO.
  61. Connect the 2 engine harness electrical connectors.
    Fig 55: Locating Engine Harness Electrical Connector
    G07781174Courtesy of FORD MOTOR CO.
  62. Attach the 2 negative battery cable pin-type retainers to the transaxle mount and battery tray bracket.
    Fig 56: Locating Negative Battery Cable Pin-Type Retainers
    G07781175Courtesy of FORD MOTOR CO.
  63. Install the ground wire-to-body and the bolt.
    • Tighten to 12 Nm (106 lb-in).
    Fig 57: Locating Battery Bolt
    G07781176Courtesy of FORD MOTOR CO.
  64. Connect the engine wiring harness electrical connector.
    Fig 58: Locating Engine Wiring Harness Electrical Connector
    G07781177Courtesy of FORD MOTOR CO.
  65. Install the 2 battery cables to the positive battery cable and the 2 nuts.
    • Tighten to 9 Nm (80 lb-in).
    Fig 59: Locating Battery Cables And Nuts
    G07781178Courtesy of FORD MOTOR CO.
  66. Install the battery tray. For additional information, refer to BATTERY, MOUNTING & CABLES -- FUSION, MILAN & MKZ article.
  67. Install the engine Air Cleaner (ACL) and ACL outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING - 2.5L -- FUSION & MILAN (EXCEPT HYBRID) article.
  68. Fill the engine with clean engine oil.
  69. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING SYSTEM (EXCEPT HYBRID) article.
  70. Fill the transaxle. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - AISIN AW21 -- FUSION & MKZ article.
  71. Recharge the A/C system. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION & DIAGNOSTICS -- FUSION, MILAN & MKZ (EXCEPT HYBRID) article.
  72. After completing the repairs, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure following the on-screen instructions.
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