LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1493 (Engine Mechanical - 2.5L (Except Hybrid)) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

WARNING: This page is about a different car, the 2011 Mercury Milan and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Coat the valve stems with clean engine oil.
  1. Install the valves.
    2. NOTE: Use the protector provided with the replacement kit to prevent damage to the valve seals. Lubricate the valve stems and guides with clean engine oil.
    Fig 1: Installing Valve Seal Using Valve Stem Oil Seal Installer
    G07780967Courtesy of FORD MOTOR CO.
  2. Using the Valve Stem Oil Seal Installer, install the valve seals.
    3. NOTE: Check the seating of the valve collets.
    Fig 2: Remove/Install Valve Spring Using Valve Spring Compressors
    G07780968Courtesy of FORD MOTOR CO.
  3. Using the Valve Spring Compressors, install the valve springs.
    • Insert the valve springs and the valve spring retainers.
    • Compress the valve springs and install the valve collets, using grease and a small screwdriver.
    4. NOTE: Only use hand tools when removing or installing the spark plugs, damage can occur to the cylinder head or spark plug.
  4. Install the spark plugs.
    • Tighten to 12 Nm (106 lb-in).
  5. Install the CHT sensor.
    • Tighten to 12 Nm (106 lb-in).
  6. Install the EGR valve, using a new gasket.
    • Tighten to 20 Nm (177 lb-in).
    Fig 3: Locating EGR Valve With Mounting Bolts
    G07780969Courtesy of FORD MOTOR CO.
  7. Using a new gasket, install the coolant outlet and bolts.
    • Tighten to 10 Nm (89 lb-in).
    Fig 4: Locating Coolant Outlet Bolts
    G07780970Courtesy of FORD MOTOR CO.
scientia non olet · About LEMON Manuals