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Pinpoint Test KD: Electric Exhaust Gas Recirculation (EEGR) System: Introduction

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WARNING: TO PREVENT THE RISK OF HIGH-VOLTAGE SHOCK, ALWAYS FOLLOW PRECISELY ALL WARNINGS AND SERVICE INSTRUCTIONS, INCLUDING INSTRUCTIONS TO DEPOWER THE SYSTEM. THE HIGH-VOLTAGE HYBRID SYSTEM UTILIZES APPROXIMATELY 300 VOLTS DC, PROVIDED THROUGH HIGH-VOLTAGE CABLES TO ITS COMPONENTS AND MODULES. THE HIGH-VOLTAGE CABLES AND WIRING ARE IDENTIFIED BY ORANGE HARNESS TAPE OR ORANGE WIRE COVERING. ALL HIGH-VOLTAGE COMPONENTS ARE MARKED WITH HIGH-VOLTAGE WARNING LABELS WITH A HIGH-VOLTAGE SYMBOL. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

This pinpoint test is intended to diagnose the following:

Fig 1: Electric Exhaust Gas Recirculation (EEGR) Assembly Connector
G07432217Courtesy of FORD MOTOR CO.
EEGR ASSEMBLY CONNECTOR PINS REFERENCE CHART

Pin Circuit
6 EGRMC4 (EGR Motor Control 4)
4 EGRMC3 (EGR Motor Control 3)
3 EGRMC2 (EGR Motor Control 2)
1 EGRMC1 (EGR Motor Control 1)
5 VPWR (Vehicle Power)
2 VPWR (Vehicle Power)
Fig 2: Manifold Absolute Pressure (MAP) Sensor Connector
G07432166Courtesy of FORD MOTOR CO.
MAP SENSOR CONNECTOR PINS REFERENCE CHART

Pin Circuit
1 MAP (Manifold Absolute Pressure)
2 VREF (Reference Voltage)
Fig 3: Powertrain Control Module (PCM) Connector
G07432004Courtesy of FORD MOTOR CO.
PCM CONNECTOR PINS REFERENCE CHART

Pin Circuit
E56 EGRMC4 (EGR Motor Control 4)
E54 EGRMC3 (EGR Motor Control 3)
E37 EGRMC2 (EGR Motor Control 2)
E36 EGRMC1 (EGR Motor Control 1)