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Exhaust Manifold - RH: Installation

WARNING: This page is about a different car, the 2010 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the 8 new exhaust manifold studs.
    • Tighten to 12 Nm (106 lb-in).
  2. Install a new exhaust manifold gasket, the exhaust manifold and 8 new nuts.
    • Tighten in sequence shown in illustration to 20 Nm (177 lb-in).
    3. Fig 1: Tightening Sequence
    GF0046688Courtesy of FORD MOTOR CO.
  3. Position the catalytic converter flange and install 2 new catalytic converter-to-exhaust manifold nuts.
    • Tighten to 48 Nm (35 lb-ft).
  4. Position the A/C compressor and install the 3 stud bolts.
    • Tighten to 25 Nm (18 lb-ft).
  5. Position the transmission cooler tube assembly and install the nut.
    • To install, tighten to 9 Nm (80 lb-in).
  6. Install the transmission cooler tube bracket bolt.
    • To install, tighten to 15 Nm (133 lb-in).
  7. Connect the A/C compressor electrical connector.
  8. Connect the CKP sensor electrical connector.
  9. Rotate the accessory drive belt tensioner clockwise and install the accessory drive belt.
    10. Fig 2: Accessory Drive Belt
    GF0046678Courtesy of FORD MOTOR CO.
  10. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES article.
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