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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1253 (Engine Emission Control System - 3.0L (4V)) >> Removal And Installation >> Exhaust Gas Recirculation (EGR) Valve >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the EGR valve electrical connector.
  2. Disconnect the exhaust manifold-to-EGR valve tube fitting from the EGR valve.
    • To install, tighten to 40 Nm (30 lb-ft).
  3. Remove the 2 bolts and the EGR valve.
    • Discard the gasket.
    • To install, tighten to 25 Nm (18 lb-ft).
  4. Clean the mating surfaces of any residual gasket material.
    NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges that make leak paths. Use a plastic scraping tool to remove all traces of the Exhaust Gas Recirculation (EGR) system module gasket.
    NOTE: If there is no residual gasket material present, metal surface prep can be used to clean and prepare the surfaces.
  5. To install, reverse the removal procedure.
    • Install a new EGR valve gasket.
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