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Power Transfer Unit (PTU): Material

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
MATERIAL SPECIFICATIONS TABLE

Item Specification
Motorcraft® MERCON® LV Automatic Transmission Fluid XT-10-QLV MERCON® LV
Motorcraft® Premium Automatic Transmission Fluid XT-8-QAW (US); CXT-8-LAW12 (Canada) WSS-M2C924-A
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL (US); CXY-75W140-1L (Canada) WSL-M2C192-A and GL-5
NOTE: 3.5L with AW21 transmission shown in illustration, 3.0L with 6F35 transmission similar.
Fig 1: Identifying Power Transfer Unit (PTU) Replacement Components With Torque Specifications
G06270942Courtesy of FORD MOTOR CO.
PART NUMBER DESCRIPTION TABLE

Item Part Number Description
1 7087 Compression seal
2 W500324 Power Transfer Unit (PTU)-to-support bracket bolts (2 required)
3 W500324 PTU support bracket-to-engine block bolts (3 required)
4 7A444 PTU support bracket
5 W500741 PTU -to-transaxle bolts (5 required)
6 7251 PTU
  1. Using a suitable tool, install the new compression seal.
    NOTE: A new compression seal must be installed whenever the Power Transfer Unit (PTU) is removed from the vehicle.
    Fig 2: Locating Compression Seal
    G06064426Courtesy of FORD MOTOR CO.
    NOTE: A new PTU intermediate shaft seal and deflector must be installed whenever the intermediate shaft or PTU is removed from the vehicle.
  2. Position the PTU to the transaxle. Install the 5 PTU-to-transaxle bolts.
    • Tighten to 90 Nm (66 lb-ft).
    Fig 3: Locating PTU-To-Transaxle Bolts
    G06270940Courtesy of FORD MOTOR CO.
  3. Position the PTU support bracket into place and install the 5 PTU support bracket bolts.
    1. Tighten the bolts to the PTU to 48 Nm (35 lb-ft).
    2. Tighten the bolts to the engine to 48 Nm (35 lb-ft).
    Fig 4: Identifying Tightening Sequence Of PTU Support Bracket Bolts
    G06270945Courtesy of FORD MOTOR CO.
  4. Install the driveshaft. For additional information, refer to REMOVAL AND INSTALLATION .
  5. Install the RH catalytic converter. For additional information, refer to REMOVAL AND INSTALLATION (3.0L) and REMOVAL AND INSTALLATION (3.5L) .
  6. Top off transmission and/or PTU fluid as necessary.