Clutch Pedal Freeplay Adjustment

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

Measure the clutch pedal travel.
1. If the measurement is not within specification, turn the clutch pedal adjustment bolt as necessary.
2. Tighten the clutch pedal locknut to 15 Nm (133 lb-in).
  - Recheck the measurement.
  Fig 1: Measuring Clutch Pedal Travel
  Courtesy of FORD MOTOR CO.
Measure clutch pedal free play.
1. Depress the clutch pedal by hand until the push rod contacts the clutch master cylinder piston.
2. If the measurement is not within specification, loosen the locknut and turn the push rod as necessary. Tighten the clutch pedal locknut to 15 Nm (133 lb-in).
  - Recheck the measurement.
  Fig 2: Measuring Clutch Pedal Free Play
  Courtesy of FORD MOTOR CO.