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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1178 (Engine Mechanical - 3.5L) >> In-Vehicle Repair >> Valve Cover - LH >> Removal

Valve Cover - LH: Removal

WARNING: This page is about a different car, the 2010 Lincoln MKZ and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, may cause engine failure.
NOTE: Early build engines have 11 fastener valve covers, late built engines have 9 fastener valve covers. Do not attempt to install bolts in the 2 empty late build valve cover holes or damage to the valve cover will occur.

All vehicles 

  1. Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to REMOVAL AND INSTALLATION .
  2. Remove the LH ignition coils. For additional information, refer to ENGINE IGNITION - 3.5L .
  3. Remove the oil level indicator.
  4. Disconnect the LH Variable Camshaft Timing (VCT) solenoid electrical connector.
  5. Detach the 2 wiring harness retainers.
    Fig 1: Locating Wiring Harness Retainers
    G06269756Courtesy of FORD MOTOR CO.
  6. Disconnect the 2 engine control wiring harness electrical connectors.
    Fig 2: Locating Engine Control Wiring Harness Electrical Connectors
    G06269757Courtesy of FORD MOTOR CO.
  7. Remove the 2 nuts and the wiring harness retaining bracket.
    Fig 3: Locating Wiring Harness Retaining Bracket & Nuts
    G06269758Courtesy of FORD MOTOR CO.
  8. Detach all of the wiring harness retainers from the valve cover and the stud bolts.
  9. Disconnect the 3 LH fuel injector electrical connectors.

    Early build vehicles 

  10. Loosen the 11 stud bolts and remove the LH valve cover.
    • Discard the gasket.

    Late build vehicles 

  11. Loosen the 9 stud bolts and remove the LH valve cover.
    • Discard the gasket.

    All vehicles 

  12. Inspect the VCT  solenoid seals and the spark plug tube seals. Remove any damaged seals.
    • Using the VCT  Spark Plug Tube Seal Remover and Handle, remove the seal(s).
    NOTE: VCT  solenoid seal removal shown in illustration, spark plug tube seal removal similar.
    Fig 4: Identifying VCT Spark Plug Tube Seal Remover And Handle
    G06061919Courtesy of FORD MOTOR CO.
  13. Clean the valve cover, cylinder head and engine front cover sealing surfaces with metal surface prep.