Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

Install a new diamond washer.
Position the crankshaft pulley onto the crankshaft with the hole in the pulley at the 6 o'clock position.
NOTE: Do not install the crankshaft pulley bolt at this time.

NOTE: Apply clean engine oil on the seal area before installing.

Fig 1: Positioning Crankshaft Pulley Hole At 6 O'Clock Position
Courtesy of FORD MOTOR CO.
Install a standard 6 mm x 18 mm bolt through the crankshaft pulley and thread it into the front cover.
NOTE: Only hand-tighten the 6 mm bolt or damage to the front cover can occur.

NOTE: This step will correctly align the crankshaft pulley to the crankshaft.

Fig 2: Locating Crankshaft Pulley Hole Bolt (6 mm x 18 mm)
Courtesy of FORD MOTOR CO.
Install a new crankshaft pulley bolt. Using the Crankshaft Damper Holding Tool to hold the crankshaft pulley in place, tighten the crankshaft pulley bolt in 2 stages:
- Stage 1: Tighten to 100 Nm (74 lb-ft).
- Stage 2: Tighten an additional 90 degrees (one-fourth turn).
NOTE: The crankshaft must remain in the Top Dead Center (TDC) position during installation of the pulley bolt or damage to the engine can occur. Therefore, the crankshaft pulley must be held in place with the Crankshaft Damper Holding Tool and the bolt should be installed using hand tools only.

NOTE: Do not reuse the crankshaft pulley bolt.

Fig 3: Locating Crankshaft Pulley Bolt
Courtesy of FORD MOTOR CO.
Remove the 6 mm x 18 mm bolt.

Fig 4: Locating Crankshaft Pulley Hole Bolt (6 mm x 18 mm)
Courtesy of FORD MOTOR CO.
Remove the Crankshaft TDC Timing Peg.

Fig 5: Removing Crankshaft TDC Timing Peg
Courtesy of FORD MOTOR CO.
Remove the Camshaft Alignment Plate.

Fig 6: Identifying Camshaft Alignment Plate
Courtesy of FORD MOTOR CO.
Turn the crankshaft clockwise one and three-fourths turns.
NOTE: Only turn the engine in the normal direction of rotation.
Install the Crankshaft TDC Timing Peg.

Fig 7: Installing Crankshaft TDC Timing Peg
Courtesy of FORD MOTOR CO.
Turn the crankshaft clockwise until the crankshaft contacts the Crankshaft TDC Timing Peg.
NOTE: Only turn the engine in the normal direction of rotation.

Fig 8: Installing Crankshaft TDC Timing Peg
Courtesy of FORD MOTOR CO.
Using the 6 mm x 18 mm bolt, check the position of the crankshaft pulley.
- If it is not possible to install the bolt, the engine valve timing must be corrected by repeating this procedure.
NOTE: Only hand-tighten the bolt or damage to the front cover can occur.

Fig 9: Locating Crankshaft Pulley Hole Bolt (6 mm x 18 mm)
Courtesy of FORD MOTOR CO.
Install the Camshaft Alignment Plate to check the position of the camshafts.
- If it is not possible to install the Camshaft Alignment Plate, the engine valve timing must be corrected by repeating this procedure.
Fig 10: Identifying Camshaft Alignment Plate
Courtesy of FORD MOTOR CO.
Remove the Camshaft Alignment Plate.

Fig 11: Identifying Camshaft Alignment Plate
Courtesy of FORD MOTOR CO.
Remove the 6 mm x 18 mm bolt.

Fig 12: Locating Crankshaft Pulley Hole Bolt (6 mm x 18 mm)
Courtesy of FORD MOTOR CO.
Remove the Crankshaft TDC Timing Peg.

Fig 13: Identifying Crankshaft TDC Timing Peg
Courtesy of FORD MOTOR CO.
Install the engine plug bolt.
- To install, tighten to 20 Nm (177 lb-in).
Fig 14: Locating Engine Plug Bolt
Courtesy of FORD MOTOR CO.
If equipped, install the underbody cover and the 7 screws.

Fig 15: Locating Underbody Cover And Screws
Courtesy of FORD MOTOR CO.
Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE - 2.5L .
Install the valve cover. For additional information, refer to VALVE COVER
Using the scan tool, perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions.