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Park System: Installation

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. Using petroleum jelly to hold the bearing or bushing in place, install the output shaft bearing for slip flange models and the bushing for fixed flange models.
  2. Fig 1: Locating Output Shaft Bearing For Slip Yoke Models
    GF0006843Courtesy of FORD MOTOR CO.
    NOTE: Be careful not to damage the seals when installing the output shaft.
  3. If the output shaft was removed, install the output shaft and park gear assembly.
  4. Fig 2: Identifying Park Gear And Output Shaft
    G03889164Courtesy of FORD MOTOR CO.
  5. Install the park pawl shaft.
    1. Install the park pawl shaft.
    2. Install the park pawl.
    3. Install the park pawl return spring.
  6. Fig 3: Park Pawl Shaft, Park Pawl, And Park Pawl Return Sprig
    GF0006844Courtesy of FORD MOTOR CO.
  7. Install the parking rod guide plate.
    1. Install the parking rod guide plate.
    2. Install the bolts.
      • Tighten to 25 Nm (18 lb-ft).
  8. Fig 4: Parking Rod Guide Plate & Bolts
    GF0012412Courtesy of FORD MOTOR CO.
  9. Install a new extension housing gasket.
  10. Fig 5: Locating Extension Housing Gasket
    G03889106Courtesy of FORD MOTOR CO.

    Vehicles equipped with a fixed flange 

  11. Install the extension housing and the 9 extension housing bolts.
    • Tighten to 48 Nm (35 lb-ft).
  12. Fig 6: Locating Transmission Extension Housing Bolts
    G03889104Courtesy of FORD MOTOR CO.

    Vehicles not equipped with a fixed flange 

  13. Install the extension housing and the 9 extension housing bolts.
    • Tighten to 48 Nm (35 lb-ft).
  14. Fig 7: Identifying Bolts And Transmission Extension Housing
    GF0006822Courtesy of FORD MOTOR CO.

    All vehicles  

  15. Connect the OSS sensor connector.
  16. Fig 8: Identifying Output Shaft Speed (OSS) Sensor Electrical Connector
    G03889074Courtesy of FORD MOTOR CO.
  17. Lower the transmission onto the insulator and install the bolts.
    • Tighten to 94 Nm (69 lb-ft).
  18. Fig 9: Rear Mount Bolts
    GF0012413Courtesy of FORD MOTOR CO.

    Vehicles equipped with a fixed flange 

  19. Using the Output Shaft Lock nut Socket, install a new output shaft retaining nut.
    • Tighten to 200 Nm (148 lb-ft).
  20. Fig 10: Identifying Output Shaft With Special Tool
    G04649634Courtesy of FORD MOTOR CO.
  21. If equipped, install the output shaft flange.
    1. Install the output shaft flange.
    2. Install a new bolt.
      • Tighten to 130 Nm (96 lb-ft).
  22. Fig 11: Output Shaft Flange & Bolt
    GF0012414Courtesy of FORD MOTOR CO.

    All vehicles 

  23. Install the rear driveshaft. For additional information, refer to DRIVESHAFT article.
  24. Start the engine. Move the selector lever through all the gear ranges, checking for engagements.
  25. NOTE: The use of any other transmission fluid than specified can result in the transmission failing to operate in a normal manner or transmission failure.
  26. With the vehicle in NEUTRAL, engine running and the transmission at normal operating temperature 66-77°C (150-170°F), check and adjust the transmission fluid level and check for any leaks. If transmission fluid is needed, add transmission fluid in increments of 0.24L (0.5 pt) until the correct level is achieved (transmission fluid should be in the hot range cross-hatched area of the transmission fluid level indicator).