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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1125 (Automatic Transmission - 4R70E/W, 4R75E/W) >> In-Vehicle Servicing >> Manual Control Lever Shaft And Seal >> Installation

Manual Control Lever Shaft And Seal: Installation

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  1. Using the special tool, install the manual control lever shaft seal.
    2. Fig 1: Installing Manual Control Lever Shaft Seal
    GF0012362Courtesy of FORD MOTOR CO.
  2. Install the parking lever actuating rod.
    1. Install the parking lever actuating rod.
    2. Install the manual valve detent lever.
    3. Fig 2: Identifying Parking Lever Actuating Rod
    GF0003514Courtesy of FORD MOTOR CO.
  3. Install the manual control lever shaft.
    1. Install the manual control lever shaft.
    2. Install the manual control lever shaft inner nut.
      • Tighten to 31 Nm (23 lb-ft).
    3. Install the manual control lever shaft retaining pin.
    4. Fig 3: Installing Manual Control Lever Shaft
    GF0003515Courtesy of FORD MOTOR CO.
  4. Install the manual control valve detent lever spring and bolt.
    • Tighten to 10 Nm (89 lb-in).
    5. Fig 4: Locating Manual Valve Detent Lever Spring & Bolt
    G04584283Courtesy of FORD MOTOR CO.
  5. Install the digital TR sensor and loosely install the bolts.
    6. Fig 5: Identifying Digital TR Sensor And Bolts
    G04584370Courtesy of FORD MOTOR CO.
    NOTE: The manual control lever must be in the NEUTRAL position.
  6. Using the special tool, align the digital TR sensor slots. The tool is designed to fit snug.
    7. Fig 6: Aligning Digital TR Sensor Slots Using Special Tool (307-351)
    G04584268Courtesy of FORD MOTOR CO.
    CAUTION: Tightening one screw before tightening the other may cause the digital TR sensor to bind or become damaged.
  7. Tighten the digital TR sensor bolts.
    • Tighten to 9 Nm (80 lb-in).
    8. Fig 7: Aligning Digital TR Sensor Slots With Special Tool
    G04584269Courtesy of FORD MOTOR CO.
  8. Install the manual control lever.
    1. Position the manual control lever.
    2. Install a new manual control lever outer nut.
      • Tighten to 33 Nm (24 lb-ft).
    9. Fig 8: Manual Control Lever & Nut
    GF0003477Courtesy of FORD MOTOR CO.
  9. Connect the selector lever cable end to the manual control lever with the manual control lever in the NEUTRAL position.
    10. Fig 9: Selector Lever Cable At Manual Control Lever
    GF0012354Courtesy of FORD MOTOR CO.
  10. Install the digital TR sensor electrical connector.
  11. Position the transmission fluid pan magnet into the transmission fluid pan.
    12. Fig 10: Locating Pan Magnet In Transmission Fluid Pan
    G03888537Courtesy of FORD MOTOR CO.
    NOTE: The transmission fluid pan gasket is reusable. Clean and inspect for damage. If not damaged, the transmission fluid pan gasket should be reused.
  12. Install the transmission fluid pan and gasket.
    1. Position the transmission fluid pan gasket.
    2. Position the transmission fluid pan.
    13. Fig 11: Positioning Fluid Pan With Gasket
    G04584260Courtesy of FORD MOTOR CO.
  13. Install the transmission fluid pan bolts.
    • Tighten to 14 Nm (10 lb-ft).
    14. Fig 12: Locating Transmission Fluid Pan Bolts
    GF0003474Courtesy of FORD MOTOR CO.
    NOTE: Start by filling the transmission with 4.7L (5 qt) of clean transmission fluid.
  14. Fill the transmission to the correct level with clean transmission fluid.
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