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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> Engine Mechanical >> Exhaust System >> Removal And Installation >> Muffler and Tailpipe >> Removal

Muffler and Tailpipe: Removal

    NOTE: The exhaust system is a 3-piece construction for production and a 5-piece construction for service exhaust systems.
  1. It is necessary to cut the production exhaust system to enable the service section to be fitted. Before cutting any part of the exhaust system, check that the position of the cut is correct in comparison to the service sections to be installed.
  2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  3. CAUTION: Do not excessively bend or twist the exhaust flexible pipe. Failure to follow these instructions may cause damage to the exhaust flexible pipe.
    Fig 1: Locating Exhaust Flexible Pipe With Support Wrap
    G04653576Courtesy of FORD MOTOR CO.
  4. Support the exhaust flexible pipe with a support wrap or suitable splint.
  5. Remove the 2 exhaust flexible pipe-to-muffler system assembly nuts.
    • Discard the nuts and gasket. Install new studs, if necessary.
  6. Detach the tailpipe and muffler assembly from the front exhaust hanger insulators.
  7. Cut the exhaust system. For additional information, refer to EXHAUST SYSTEM  in the Description and Operation portion of this article.
  8. Detach the front muffler from the front exhaust hanger insulator.
  9. Detach the front muffler from the rear exhaust hanger insulator.
  10. Remove the muffler assembly.