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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling >> General Procedures >> Cooling System Draining, Filling and Bleeding >> Filling and Bleeding without RADKITPLUS

Filling and Bleeding without RADKITPLUS

CAUTION: Engine coolant provides freeze protection, boil protection, cooling efficiency, and corrosion protection to the engine and cooling components. In order to obtain these protections, the engine coolant must be maintained at the correct concentration and fluid level in the degas bottle. When adding engine coolant, use a 50/50 mixture of engine coolant and distilled water. To maintain the integrity of the coolant and the cooling system:
  • Vehicle cooling systems are filled with Premium Gold Engine Coolant. Always fill the cooling system with the same coolant that is present in the system. Do not mix coolant types.
  • Do not add/mix orange-colored Motorcraft Speciality Orange Engine Coolant or equivalent meeting Ford specification WSS-M97B44-D or green colored Premium Engine Coolant. Mixing coolants may degrade the coolant's corrosion protection.
  • Do not add alcohol, methanol or brine, or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing.
  • Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
  • Used engine coolant should be disposed of in an appropriate manner. Follow your community's regulations and standards for recycling and disposing of automotive fluids.
NOTE: The addition of Cooling System Stop Leak Pellets darkens Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
  1. Fill the degas bottle to 15 mm (0.60 in) above the max level mark (with the engine switched off).
    Fig 1: Locating Fluid Level
    G04652482Courtesy of FORD MOTOR CO.
  2. Install the degas bottle cap.
  3. Start the engine, run and hold at 2500 RPM for approximately 8 minutes until the thermostat opens, then for another 3 minutes after the thermostat opens.
  4. Increase the engine speed briefly to 4000 RPM and hold for approximately 5 seconds.
  5. Return the engine speed to 2500 RPM and hold for another 3 minutes.
  6. WARNING: To avoid personal injury, do not unscrew the coolant pressure relief cap while the engine is operating or hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions can result in personal injury.
  7. Stop the engine and check for any leaks.