Inner Constant Velocity (CV) Joint Boot: Installation

CAUTION: Support the halfshaft. The inner joint must not be bent more than 18 degrees. The outer joint must not be bent more than 45 degrees.

Fig 1: Locating Constant Velocity (CV) Joint Boot

Courtesy of FORD MOTOR CO.

NOTE: Install a new CV joint boot retaining clamp.

Fig 2: Installing CV Joint Boot Retaining Inner Clamp

Courtesy of FORD MOTOR CO.

CAUTION: Do not damage the CV joint bearings.

Fig 3: Installing Tripod

Courtesy of FORD MOTOR CO.

NOTE: Install a new circlip.

Fig 4: Locating Circlip

Courtesy of FORD MOTOR CO.

Install the circlip.
Apply grease to the CV joint. For additional information, refer to SPECIFICATIONS .
Attach the CV joint housing to the halfshaft.
1. Use a suitable screwdriver under the boot to allow air to escape.
2. Install the CV joint housing and pull it backward 20 mm.
  
  Fig 5: Identifying CV Joint Housing
  Courtesy of FORD MOTOR CO.

NOTE: Install a new CV joint boot retaining clamp.

NOTE: Do not move the CV joint housing. Make sure that the CV joint boot is installed at the measured position.

Fig 6: Installing CV Joint Boot Outer Retaining Clamp

Courtesy of FORD MOTOR CO.

Using the special tool, install the CV joint boot outer retaining clamp.
Install the halfshaft. For additional information, refer to HALFSHAFT - LH or HALFSHAFT - RH .