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Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Drum Brake System >> Removal And Installation >> Wheel Cylinder >> Removal and Installation

Removal and Installation

WARNING: Use of any other than approved DOT 3 brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
    CAUTION: Do not remove the brake drum by means of the hub retaining nut.
  1. Remove the brake drum. For additional information, refer to BRAKE DRUM .
  2. Remove the hold-down clips and pins.
    Fig 1: Removing Hold-Down Clips And Pins
    G04651626Courtesy of FORD MOTOR CO.
  3. NOTE: Do not allow the wheel cylinder pistons to fall out of the wheel cylinder bore.
  4. Disconnect the brake shoes from the wheel cylinder.
    • Using a suitable tool, hold the wheel cylinder pistons in place.
      Fig 2: Disconnecting Brake Shoes From Wheel Cylinder
      G04651627Courtesy of FORD MOTOR CO.
  5. Disconnect the brake tube fitting from the wheel cylinder.
    • To install, tighten to 8 Nm (71 lb-in).
  6. Remove the 2 wheel cylinder bolts and the wheel cylinder.
    • To install, tighten to 12 Nm (9 lb-ft).
  7. CAUTION: Make sure that all mating surfaces are free of foreign material.
  8. To install, reverse the removal procedure.
  9. Bleed the brake system. For additional information, refer to BRAKE SYSTEM-GENERAL INFORMATION .
  10. CAUTION: internal auto-adjuster must be set and the brake shoes centralized to the brake drum.
  11. Carry out the brake shoe adjustment. For additional information, refer to BRAKE SHOE ADJUSTMENT  in this section.