LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2006 >> Focus ZX5 SE, Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Body Panel System - Front End Body Panels >> Removal And Installation >> Fender >> Installation

Removal And Installation: Fender: Installation

    NOTE: The vehicle must be standing on level ground. The door must be fully closed with uniform clearances with the A-pillar, the rear side door and the body rocker panel.
  1. Position the fender and loosely install all the fender bolts finger tight.
  2. Tighten the rear upper fender bolt.
    • Tighten to 7 Nm (62 lb-in).
  3. Tighten the front fender bolt on the edge of the fender apron panel.
    • Tighten to 7 Nm (62 lb-in).
      Fig 1: Locating Front Fender Bolt
      G04654290Courtesy of FORD MOTOR CO.
  4. Close the hood carefully and adjust the clearance between the hood and the fender.
  5. Open the hood and tighten the front upper fender bolt.
    • Tighten to 7 Nm (62 lb-in).
  6. Adjust the fender-to-door alignment and tighten the lower inner fender bolt.
    • Tighten to 7 Nm (62 lb-in).
  7. Adjust the width of the clearance with the door and tighten the rocker panel fender bolt.
    • Tighten to 7 Nm (62 lb-in).
  8. Check the clearances and tighten the remaining upper fender bolt.
    • Tighten to 7 Nm (62 lb-in).
  9. Open the door half way and tighten the upper inner fender bolt.
    • Tighten to 7 Nm (62 lb-in).
  10. Install the fender insulator.
  11. Install the headlamp assembly. For additional information, refer to EXTERIOR LIGHTING .
  12. On the RH side, install the windshield washer reservoir. For additional information, refer to WIPERS AND WASHERS .
  13. Adjust the hood bump stop rubbers. For additional information, refer to HOOD ALIGNMENT .
  14. Install the fender splash shield. For additional information, refer to FENDER SPLASH SHIELD .
  15. Install the front bumper cover. For additional information, refer to BUMPERS .