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Home >> Ford >> 2006 >> Focus ZX3 SE, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake System Actuation >> Removal And Installation >> Brake Fluid Reservoir >> Removal and Installation

Removal and Installation

All vehicles 

WARNING: Use of any other than approved DOT 3 brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Disconnect the electrical connector from the brake fluid reservoir filler cap.
    • Pull back the tab.
    • Press the clips.
    • Disconnect the electrical connector.
  2. CAUTION: Make sure the filler cap does not become contaminated.
  3. Remove the brake fluid reservoir filler cap.
  4. Using a suitable clean suction device, drain the reservoir.
  5. Install the brake fluid reservoir filler cap.
  6. Remove the 2 brake fluid reservoir bolts.
  7. Disconnect the battery junction box (BJB) electrical connectors.
    Fig 1: Locating Battery Junction Box (BJB) Electrical Connectors
    G04651667Courtesy of FORD MOTOR CO.
  8. Remove the BJB screw.
  9. CAUTION: Cap the hose connections to prevent fluid loss or dirt contamination.
    Fig 2: Locating Brake Fluid Reservoir-To-Master Cylinder Tube
    G04651668Courtesy of FORD MOTOR CO.
  10. Disconnect the brake fluid reservoir-to-master cylinder tube.
  11. Vehicles with manual transaxle 

    CAUTION: Cap the hose connections to prevent fluid loss or dirt contamination.
    Fig 3: Locating Clutch Master Cylinder Feed Tube
    G04651669Courtesy of FORD MOTOR CO.
  12. Disconnect the clutch master cylinder feed tube.
  13. All vehicles 

  14. Disconnect the brake fluid reservoir wiring harness.
    Fig 4: Locating Brake Fluid Reservoir Wiring Harness
    G04651674Courtesy of FORD MOTOR CO.
  15. Remove the brake fluid reservoir.
  16. To install, reverse the removal procedure.