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Home >> Ford >> 2006 >> Explorer 4.6 8, 4WD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake System Actuation >> Removal And Installation >> Brake Pedal and Bracket >> Installation

Brake Pedal and Bracket: Installation

  1. Position the brake pedal assembly in the vehicle.
  2. Position the brake master cylinder and brake booster assembly into the brake pedal bracket assembly.
  3. Install the 4 new brake booster nuts.
    • Tighten to 22 Nm (16 lb-ft).
  4. Install the 2 brake pedal bracket bolts.
    • Tighten to 22 Nm (16 lb-ft).
  5. Install the 3 accelerator pedal bracket nuts.
    • Tighten to 7 Nm (62 lb-in).
  6. If equipped with power adjustable pedals, connect the adjustable pedal motor electrical connector.
  7. If equipped with adjustable pedals, connect the accelerator pedal electrical connector.
  8. Position the brake booster push rod to the brake pedal.
  9. Install the new booster push rod clevis locking pin.
  10. Connect the steering shafts and install the pinch bolt.
    • Tighten to 30 Nm (22 lb-ft).
  11. Position the steering column opening cover and install the 2 screws.
    12. CAUTION: The brake pedal must be connected to the brake booster rod, in an at-rest position, before installing the stoplamp switch and the speed control deactivator switch or the switch will be damaged.
  12. Install the stoplamp switch. For additional information, refer to EXTERIOR LIGHTING .

    Install the speed control deactivator switch. For additional information, refer to SPEED CONTROL .

  13. Repower the supplemental restraint system (SRS). For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM .
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