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Home >> Ford >> 2006 >> Explorer 4.6 8, 4WD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake System Actuation >> Removal And Installation >> Brake Master Cylinder >> Removal and Installation

Removal and Installation

WARNING: Use of any other than approved DOT 3 brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Use a suitable suction device to drain the brake master cylinder reservoir.
  2. Disconnect the brake fluid level warning switch electrical connector.
  3. Disconnect the 2 brake tube fittings from the brake master cylinder.
    • To install, tighten to 18 Nm (13 lb-ft).
  4. Remove the 2 nuts, the brake master cylinder and the square cut seal.
    • To install, tighten to 25 Nm (18 lb-ft).
  5. NOTE: Make sure that the square cut seal is properly installed or incorrect brake pedal feel can occur.
  6. To install, reverse the removal procedure.