Power Transfer Unit (PTU) - Manual Transaxle

WARNING: This page is about a different variant/trim than selected.

MATERIAL SPECIFICATION

Item	Specification
Motorcraft SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL (US); CXY-80W90-1L (Canada)	WSP-M2C197-A

Fig 1: Power Transfer Unit (PTU) Replacement Components - Manual Transaxle With Torque Specifications

Courtesy of FORD MOTOR CO.

CAUTION: The O-ring must be correctly installed before mating the power transfer unit (PTU) to the manual transaxle. Failure to correctly install the O-ring may cause the O-ring to be damaged, resulting in a transaxle fluid leak.

Fig 2: Locating O-Ring Seal

Courtesy of FORD MOTOR CO.

Install a new O-ring seal.
Position the power transfer unit (PTU) to the transaxle.
Install the front stud.

Fig 3: Locating Front Stud
Courtesy of FORD MOTOR CO.
Install the 2 PTU-to-transaxle nuts.

Fig 4: Locating 2 PTU-To-Transaxle Nuts
Courtesy of FORD MOTOR CO.
Install the 2 PTU-to-transaxle bolts.

Fig 5: Locating 2 PTU-To-Transaxle Bolts
Courtesy of FORD MOTOR CO.
Install the crossmember brace and the 4 bolts.
- Tighten to 40 Nm (30 lb-ft).
  
  Fig 6: Locating Bolts On Crossmember Brace
  Courtesy of FORD MOTOR CO.
Install the driveshaft. For additional information, refer to DRIVESHAFT .
Fill the transaxle. For additional information, refer to TRANSAXLE DRAINING AND FILLING in Section 308-03.