Power Transfer Unit (PTU) - Automatic Transaxle

WARNING: This page is about a different variant/trim than selected.

MATERIAL SPECIFICATION

Item	Specification
Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL (US); CXY-75W140-1L (Canada) (vehicles with the trailer towing option or 4:10 ratio)	WSL-M2C192-A

Fig 1: Power Transfer Unit (PTU) Replacement Components - Automatic Transaxle With Torque Specifications

Courtesy of FORD MOTOR CO.

CAUTION: A new power transfer unit (PTU) intermediate shaft seal must be installed whenever the intermediate shaft or PTU is removed from the vehicle.

NOTE: If necessary, install a new RH differential fluid seal. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - CD4E or AUTOMATIC TRANSAXLE/TRANSMISSION - ELECTRONICALLY CONTROLLED CONTINUOUSLY VARIABLE TRANSMISSION (ECVT) .

Position the power transfer unit (PTU) to the transaxle.
Install the PTU-to-engine bracket and the 6 bracket bolts.
Connect the PTU vent tube.
Install the 4 PTU-to-transaxle bolts.
Install the PTU heat shield and the 3 PTU heat shield bolts.
Install the crossmember brace and the 4 bolts.
- Tighten the bolts to 40 Nm (30 lb-ft).
  
  Fig 2: Locating Bolts On Crossmember Brace
  Courtesy of FORD MOTOR CO.
Install the driveshaft. For additional information, refer to DRIVESHAFT .
Install the front RH intermediate shaft. For additional information, refer to FRONT DRIVE HALFSHAFTS .
Install the exhaust as required. For additional information, refer to EXHAUST SYSTEM .
Fill the PTU. For additional information, refer to POWER TRANSFER UNIT (PTU) DRAINING AND FILLING - AUTOMATIC TRANSAXLE .
Check the transaxle fluid level. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - CD4E or AUTOMATIC TRANSAXLE/TRANSMISSION - ELECTRONICALLY CONTROLLED CONTINUOUSLY VARIABLE TRANSMISSION (ECVT) .