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Home >> Ford >> 2006 >> Escape Hybrid, FWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Power Brake Actuation -- Brake Booster >> Removal And Installation >> Brake Booster >> Removal and Installation

Removal and Installation

  1. Disconnect the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Remove and discard the 2 master cylinder nuts.
    NOTE: It is not necessary to disconnect the brake tube fittings.
  3. Carefully position the brake master cylinder assembly forward.
  4. Disconnect the vacuum hose/check valve assembly from the brake booster.
  5. Remove the brake pedal position (BPP) switch. For additional information, refer to EXTERIOR LIGHTING .
  6. If equipped, remove the speed control deactivator switch. For additional information, refer to SPEED CONTROL .
  7. Remove the brake booster pushrod pin redundant clip.
  8. Remove the brake booster pushrod self-locking pin.
  9. Remove the brake booster pushrod outer bushing
  10. Slide the brake booster pushrod off of the brake pedal pin and position the pushrod aside.
  11. Remove the 4 nuts and the brake booster.
  12. To install, reverse the removal procedure. Tighten 4 brake booster mounting nuts to 23 Nm (17 lb-ft). Install new master cylinder nuts and tighten to 30 Nm (22 lb-ft).
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