LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2005 >> Freestar SEL >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Instrument Cluster System And Panel Illumination >> Diagnosis And Testing >> Instrument Cluster and Panel Illumination >> Pinpoint Tests >> Pinpoint Test E: The Instrument Cluster Illumination Is Inoperative >> Pinpoint Test E: The Instrument Cluster Illumination Is Inoperative

Pinpoint Test E: The Instrument Cluster Illumination Is Inoperative

  1. E1 CHECK FOR POWER TO THE INSTRUMENT CLUSTER 
    • Key in OFF position.
    • Disconnect: Instrument Cluster C220a.
    • Place the headlamp switch in the PARK position.
    • Rotate the instrument panel dimmer switch to the full illumination position.
    • Measure the voltage between the instrument cluster C220a-3, circuit 1418 (LB/WH), harness side and ground.
      Fig 1: Measuring Voltage Between Instrument Cluster C220a-3, Circuit 1418 (LB/WH), Harness Side And Ground
      G04005897Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 
    • Yes  : GO to  E3.
    • No  : GO to E2  .
  2. E2 CHECK CIRCUIT 1418 (LB/WH) FOR AN OPEN AND A SHORT TO GROUND 
    • Disconnect: SJB C2280a.
    • Measure the resistance between the instrument cluster C220a-3, circuit 1418 (LB/WH), harness side and the SJB C2280a-3, circuit 1418 (LB/WH), harness side, and between the instrument cluster C220a-3, circuit 1418 (LB/WH), harness side and ground.
      Fig 2: Measuring Resistance Between Instrument Cluster C220a-3, Circuit 1418 (LB/WH), Harness Side And Ground
      G04005898Courtesy of FORD MOTOR CO.
    • Is the resistance less than 5 ohms between the instrument cluster and the SJB, and greater than 10,000 ohms between the instrument cluster and ground? 
    • Yes  : GO to  E5.
    • No  : REPAIR the circuit. TEST the system for normal operation.
  3. E3 CHECK CIRCUIT 1205 (BK) FOR AN OPEN 
    • Measure the resistance between the instrument cluster C220a-20, circuit 1205 (BK), harness side and ground.
      Fig 3: Measuring Resistance Between Instrument Cluster C220a-20, Circuit 1205 (BK), Harness Side And Ground
      G04005899Courtesy of FORD MOTOR CO.
    • Is the resistance less than 5 ohms? 
    • Yes  : GO to E4  .
    • No  : REPAIR the circuit. TEST the system for normal operation.
  4. E4 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION 
    • Disconnect the instrument cluster connector.
    • Check for:
      • corrosion
      • pushed-out pins
    • Connect the instrument cluster connector and make sure it seats
    • correctly.
    • Operate the system and verify the concern is still present.
    • Is the concern still present? 
    • Yes  : INSTALL a new instrument cluster. REFER to INSTRUMENT CLUSTER . TEST the system for normal operation.
    • No  : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test.
  5. E5 CHECK FOR CORRECT SJB OPERATION 
    • Disconnect all the SJB connectors.
    • Check for:
      • corrosion
      • pushed-out pins
    • Connect all the SJB connectors and make sure they seat correctly.
    • Operate the system and verify the concern is still present.
    • Is the concern still present? 
    • Yes  : INSTALL a new SJB. REFER to MULTIFUNCTION ELECTRONIC MODULES .
    • No  : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test.