Removal and Installation

WARNING: Use of any other than approved DOT 3 brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately. Failure to follow these instructions may result in personal injury.

CAUTION: Brake fluid is harmful to painted or plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

All vehicles

Disconnect the electrical connector from the filler cap.
1. Pull back the tab.
2. Press the clips.
3. Disconnect the electrical connector.
Fig 1: Disconnecting Electrical Connector From Filler Cap
Courtesy of FORD MOTOR CO.

CAUTION: Make sure the filler cap does not become contaminated.

Fig 2: Removing Brake Fluid Reservoir Filler Cap

Courtesy of FORD MOTOR CO.

Remove the brake fluid reservoir filler cap.
Using a suitable clean suction device, drain the reservoir.
Install the brake fluid reservoir filler cap.
Remove the reservoir bolts.

Fig 3: Removing Reservoir Bolts
Courtesy of FORD MOTOR CO.
Disconnect the battery junction box (BJB) electrical connectors.

Fig 4: Disconnecting Battery Junction Box (BJB) Electrical Connectors
Courtesy of FORD MOTOR CO.
Remove the BJB screw.

Fig 5: Removing BJB Screw
Courtesy of FORD MOTOR CO.

CAUTION: Cap the hose connections to prevent fluid loss or dirt contamination.

Fig 6: Disconnecting Brake Master Cylinder Feed Hose

Courtesy of FORD MOTOR CO.

Disconnect the brake master cylinder feed hose.

Vehicles with manual transaxle

CAUTION: Cap the hose connections to prevent fluid loss or dirt contamination.

Fig 7: Disconnecting Clutch Master Cylinder Feed Hose

Courtesy of FORD MOTOR CO.

Disconnect the clutch master cylinder feed hose.

All vehicles

Disconnect the brake fluid reservoir wiring harness.

Fig 8: Disconnecting Brake Fluid Reservoir Wiring Harness
Courtesy of FORD MOTOR CO.

NOTE: After installation, bleed the brake system. For additional information, refer to BRAKE SYSTEM-GENERAL INFORMATION .

To install, reverse the removal procedure.